Abstract: Embodiments described herein utilize Non-Destructive Inspection (NDI) scan data obtained during a process performed on a surface of a structure to update a location of an NDI scanner on the surface. A subsurface feature within the structure is detected based on the NDI scan data, which are correlated with pre-defined position data for the subsurface feature. A measured location of the NDI scanner on the surface is corrected based on the pre-defined position data for the subsurface feature.

Abstract: A system for monitoring processes includes a first compute node and a second compute node. The first compute node includes a process monitor, a status data analyzer, a process monitor checker, and a peer monitor. The process monitor is configured to generate process status data for a first instance of a software application. The status data analyzer is configured to selectively restart the first instance of the software application based on determining that an expected process of the first instance of the software application has stopped running. The process monitor checker is configured to restart the process monitor in response to determining that the process monitor has stopped running. The peer monitor is configured to, in response to determining that a second instance of the software application failed at the second compute node, perform an action based on incomplete tasks associated with the second instance of the software application.

Abstract: Situational-awareness controllers and methods to increase situational-awareness for an actor associated with a triggering event are described. An example method includes in response to receiving a notification of a triggering event generated by at least one sensor, a computing device accessing information that includes related to an actor associated with the triggering event. The computing device correlates the information to a compilation of historical information by (i) determining whether the actor's location is associated with one or more safety events stored as part of the compilation of historical information and (ii) determining a risk level of the actor based on whether the one or more associated safety events occurred within a predetermined range of time from the time associated with the triggering event. The computing device generates a command based on a result of the correlating and sends the command to at least one controllable device.

Abstract: Apparatus and methods for measuring a position of a point on a submerged surface. The apparatus includes: a platform; a liquid-tight pressure vessel fixedly coupled to the platform, wherein the liquid-tight pressure vessel is formed in part by an optically transparent enclosure; a pan-tilt mechanism coupled to the platform and disposed inside the liquid-tight pressure vessel; a camera mounted to the pan-tilt mechanism; a laser range meter affixed to the camera; and a refractive index sensor coupled to and disposed outside the liquid-tight pressure vessel. In accordance with one proposed implementation, the optically transparent enclosure is spherical, the pan-tilt mechanism has a pan axis and a tilt axis that intersect at a center of the optically transparent enclosure, and the laser range meter is located to emit a laser beam that is perpendicular to the optically transparent enclosure.

Abstract: Systems and methods for non-destructive inspection (NDI) of target objects having non-planar surfaces (such as aircraft components having internal stiffeners). A robotic NDI platform is equipped with an NDI sensor and a laser-based alignment system. The laser-based alignment system is operated in a manner to acquire surface profile information in an area of interest on a non-planar surface of the target object. Then the acquired surface profile data is processed by a computer to generate a motion plan for automatically guiding the robotic NDI platform and the NDI sensor to the correct locations, where images of the area of interest may be captured.

Abstract: Systems and methods for the automated non-destructive inspection of wind turbine blades. A motor-driven track that conforms to the shape of the blade moves along its length. At each spanwise position, the motor-driven track is stopped and then while the motor-driven track is stationary, any one of various types of NDI sensors is moved along the track to collect inspection data on the structure. The track is either segmented or flexible in order to conform to the cross-sectional profile of the blade. In addition, tracking the spanwise motion of the motor-driven track along the blade is provided. Optionally, avoiding protrusions on the blade that may be in the way during scanning is provided.

Abstract: An apparatus includes a directional scanner configured to receive signals from at least three RFID tags at a plurality of orientations of the directional scanner. The apparatus includes a pose estimator configured to estimate a pose of a device that includes or is coupled to the directional scanner based on orientation data indicating orientations of the directional scanner associated with determined peak signal strengths associated with the at least three RFID tags.

Abstract: Systems and methods for automating robotic end effector alignment using real-time data from multiple distance sensors to control relative translational and rotational motion. In accordance with one embodiment, the alignment process involves computation of offset distance and rotational angles to guide a robotic end effector to a desired location relative to a target object. The relative alignment process enables the development of robotic motion path planning applications that minimize on-line and off-line motion path script creation, resulting in an easier-to-use robotic application. A relative alignment process with an independent (off-board) method for target object coordinate system registration can be used. One example implementation uses a finite-state machine configuration to control a holonomic motion robotic platform with rotational end effector used for grid-based scan acquisition for non-destructive inspection.

Abstract: Systems and methods for constructing and saving files containing computer-generated image data with associated virtual camera location data during 3-D visualization of an object (e.g., an aircraft). The process tags computer-generated images with virtual camera location and settings information selected by the user while navigating a 3-D visualization of an object. The virtual camera location data in the saved image file can be used later as a way to return the viewpoint to the virtual camera location in the 3-D environment from where the image was taken. For example, these tagged images can later be drag-and-dropped onto the display screen while the 3-D visualization application is running to activate the process of retrieving and displaying a previously selected image. Multiple images can be loaded and then used to determine the relative viewpoint offset between images.

Abstract: A system for analysis of gaps between modeled parts of an assembly to be produced is provided. The system generates a three-dimensional (3D) visualization environment of 3D models of a plurality of parts in the assembly and performs an analysis of those of the 3D models within a given proximity to each other to determine gaps therebetween, including any non-acceptable gaps with gap distances that exceed an acceptable gap threshold. The system generates, for a non-acceptable gap, an instruction and automatically implements the instruction to correct the non-acceptable gap and confirms that the non-acceptable gap as corrected does not have a gap distance that exceeds the acceptable gap threshold. The system generates an output of a 3D model of the assembly populated with the 3D models and with the non-acceptable gap as corrected for use in connection with production of the assembly.

Abstract: Systems and methods for performing relative object localization using a local positioning system. The process in accordance with one embodiment solves the problem of determining the location (i.e., the position and orientation) of an object relative to a previous location of the object, or relative to another object, without the need for known 3-D data point positions in the environment. The process in accordance with another embodiment solves the problem of determining the location of the measurement instrument relative to a previous location of the measurement instrument using visible feature points on a target object as a reference, again without the need for known 3-D data point positions. The process in accordance with a further embodiment is capable of determining the locations of multiple objects relative to each other.

Abstract: Apparatus and methods for providing gravity compensation to a cable-suspended, vacuum-adhered, tool-equipped crawler vehicle traveling along and following the contour of a non-level surface during the execution of an automated maintenance operation. One technical feature shared by multiple embodiments of the gravity-compensating systems is that a cable spool is operated to wind a portion of the cable from which the vacuum-adhered crawler vehicle is suspended to generate a tensile force that counteracts a gravitational force being exerted on the crawler vehicle during movement. Rotation of the cable spool may be driven by a motor or by a tensioning spring.

Abstract: A tracking-enabled extended-reach tool system acting upon a workpiece. The tool system includes a gimbal positioned adjacent an opening in a surface, a sensor system, a computer control, and a display. The extended-reach arm has a first end, a second end, an end effector including a tool adjacent the first end. The extended-reach arm engages the gimbal for relative rotational movement and relative slidable movement through the opening positioning the end effector and the tool on a side of the surface opposite the second end. The sensor system is configured to measure a linear position of the extended-reach arm relative to the gimbal. The computer control receives signals from the sensor system indicative of the linear position of the extended-reach arm relative to the gimbal. The display is connected to the computer control and displays a representation of the workpiece and the tool relative to each other in real time.

Abstract: A mover system that moves a work platform relative to a target object. The mover system includes a drive vehicle configured to be attached to the work platform. Sensors are attached to the work platform that detect a distance between the sensors and the target object. Signals from the sensors are used to determine an alignment angle used for the operation of the drive vehicle to move the work platform into alignment and spacing relative to the work object.

Abstract: A dual function non-destructive inspection apparatus comprises a frame structure, a thermographic inspection system, a displacement system, and an ultrasonic inspection system. The frame structure has a channel, a first end, and a second end. The channel extends through the frame structure from the first end to the second end. The thermographic inspection system is associated with the first end of the frame structure. The displacement system is connected to the second end of the frame structure. The ultrasonic inspection system is connected to the displacement system such that the displacement system moves the ultrasonic inspection system relative to the channel of the frame structure.

Abstract: Apparatus and methods for displaying a three-dimensional model image of a portion of a target object. An imaging device is equipped with an inertial measurement unit (IMU) and a processor configured to execute a three-dimensional (3-D) visualization application. The IMU is used to track movement of the imaging device relative to a known initial location in a frame of reference of the target object. Imaging device position offsets are computed using relative position and orientation information acquired by a dead-reckoning process. The processor is configured to execute an algorithm that combines orientation data from the IMU with walking step information to produce a piecewise linear approximation for relative motion measurement. The resulting relative location data can then be used by the 3-D visualization application to provide an estimated 3-D viewpoint to display a 3-D model of a feature in the imaged area of interest.

Abstract: Situational-awareness controllers and methods to increase situational-awareness for an actor associated with a triggering event are described. An example method includes in response to receiving a notification of a triggering event generated by at least one sensor, a computing device accessing information that includes related to an actor associated with the triggering event. The computing device correlates the information to a compilation of historical information by (i) determining whether the actor's location is associated with one or more safety events stored as part of the compilation of historical information and (ii) determining a risk level of the actor based on whether the one or more associated safety events occurred within a predetermined range of time from the time associated with the triggering event. The computing device generates a command based on a result of the correlating and sends the command to at least one controllable device.

Abstract: Systems and methods for non-destructive inspection (NDI) of target objects having non-planar surfaces (such as aircraft components having internal stiffeners). A robotic NDI platform is equipped with an NDI sensor and a laser-based alignment system. The laser-based alignment system is operated in a manner to acquire surface profile information in an area of interest on a non-planar surface of the target object. Then the acquired surface profile data is processed by a computer to generate a motion plan for automatically guiding the robotic NDI platform and the NDI sensor to the correct locations, where images of the area of interest may be captured.

Abstract: A ground-based visual-inspection system includes a ground-based visual-inspection apparatus and a control system. The ground-based visual-inspection apparatus includes a mobile base, an actuatable arm coupled to the mobile base, and an effector coupled to the actuatable arm. The actuatable arm is locatable in a three dimensional space. The end effector includes a camera configured to capture images of a structure, such as an aircraft. The control system is configured to determine location information of the camera relative to a reference location and associate the location information with the images.

Abstract: Apparatus and methods for measuring a position of a point on a submerged surface. The apparatus includes: a platform; a liquid-tight pressure vessel fixedly coupled to the platform, wherein the liquid-tight pressure vessel is formed in part by an optically transparent enclosure; a pan-tilt mechanism coupled to the platform and disposed inside the liquid-tight pressure vessel; a camera mounted to the pan-tilt mechanism; a laser range meter affixed to the camera; and a refractive index sensor coupled to and disposed outside the liquid-tight pressure vessel. In accordance with one proposed implementation, the optically transparent enclosure is spherical, the pan-tilt mechanism has a pan axis and a tilt axis that intersect at a center of the optically transparent enclosure, and the laser range meter is located to emit a laser beam that is perpendicular to the optically transparent enclosure.