Patents by Inventor James McKinnell

James McKinnell has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11958110
    Abstract: In an example of a method for three-dimensional printing, a first amount of a binding agent is selectively applied, based on a 3D object model, to individual build material layers of a particulate build material including metal particles to forming an intermediate structure. The binding agent and/or a void-formation agent is selectively applied, based on the 3D object model, to at least one interior layer of the individual build material layers so that a total amount of the binding agent, the void-formation agent, or both the binding agent and the void-formation agent in the at least one of the individual build material layers is greater than the first amount. This patterns an area that is to contain voids. The intermediate structure is heated to form a 3D structure including a void-containing breakable connection.
    Type: Grant
    Filed: October 29, 2018
    Date of Patent: April 16, 2024
    Assignee: Hewlett-Packard Development Company, L.P.
    Inventors: Jason C. Hower, Mohammed S. Shaarawi, Vladek P. Kasperchik, James McKinnell, Jennifer L. Wu
  • Publication number: 20240001446
    Abstract: A shaping composition for controlling deformation of a green body object can include from about 10 wt % to about 80 wt % liquid vehicle, and from about 10 wt % to about 90 wt % metal particulates. The metal particulates can include from about 35 wt % to about 90 wt % high melting point metal particles, from about 10 wt % to about 65 wt % aluminum alloy particles, and from about 0.1 wt % to about 10 wt % metal complex selected from an inorganic metal salt, an organic metal salt, or a metal oxide. The metal of the metal complex can include copper, iron, aluminum, chromium, titanium, cobalt, silver, gold, nickel, tin, or zinc.
    Type: Application
    Filed: December 1, 2020
    Publication date: January 4, 2024
    Inventors: John Samuel Dilip JANGAM, Thomas ANTHONY, Lihua ZHAO, James MCKINNELL
  • Publication number: 20230294172
    Abstract: An example of a method for making a build material composition for three-dimensional (3D) printing includes freezing a dispersion of flow additive nanoparticles in a liquid to form a frozen liquid containing the flow additive nanoparticles. The frozen liquid containing the flow additive nanoparticles is lyophilized to form flow additive agglomerates having a porous, fractal structure. The flow additive agglomerates are mixed with a host metal. The flow additive nanoparticles have an average flow additive particle size ranging from about 1 to about 3 orders of magnitude smaller than an average host metal particle size of the host metal.
    Type: Application
    Filed: May 20, 2023
    Publication date: September 21, 2023
    Inventors: Vladek Kasperchik, Mohammed S. Shaarawi, James McKinnell, Tienteh Chen
  • Patent number: 11753703
    Abstract: A three-dimensional printing kit can include a binder fluid and a particulate build material. The particulate build material can include metal particles in an amount from about 95 wt % to about 99.995 wt % and carbon black particles in an amount from about 0.005 wt % to about 2 wt %, wherein weight percentages are based on a total weight of the particulate build material.
    Type: Grant
    Filed: October 25, 2018
    Date of Patent: September 12, 2023
    Assignee: Hewlett-Packard Development Company, L.P.
    Inventors: Vladek Kasperchik, Mohammed S. Shaarawi, James McKinnell
  • Publication number: 20230219137
    Abstract: In a three-dimensional printing method example, a liquid functional agent is selectively applied. The liquid functional agent includes an alloying agent. A metallic build material is applied. The liquid functional agent is selectively applied before the metallic build material, after the metallic build material, or both before and after the metallic build material. The liquid functional agent patterns the metallic build material to form a composite layer. At least some of the metallic build material is exposed to energy to melt the at least some of the metallic build material to form a layer. Upon contact or after energy exposure, the alloying agent and the build material alter a composition of the composite layer.
    Type: Application
    Filed: March 22, 2023
    Publication date: July 13, 2023
    Applicant: Hewlett-Packard Development Company, L.P.
    Inventors: Mohammed S. Shaarawi, James McKinnell, Vladek Kasperchik, David A. Champion, Greg Scott Long
  • Patent number: 11684978
    Abstract: An example of a method for making a build material composition for three-dimensional (3D) printing includes freezing a dispersion of flow additive nanoparticles in a liquid to form a frozen liquid containing the flow additive nanoparticles. The frozen liquid containing the flow additive nanoparticles is lyophilized to form flow additive agglomerates having a porous, fractal structure. The flow additive agglomerates are mixed with a host metal. The flow additive nanoparticles have an average flow additive particle size ranging from about 1 to about 3 orders of magnitude smaller than an average host metal particle size of the host metal.
    Type: Grant
    Filed: April 26, 2018
    Date of Patent: June 27, 2023
    Assignee: Hewlett-Packard Development Company, L.P.
    Inventors: Vladek Kasperchik, Mohammed S. Shaarawi, James McKinnell, Tienteh Chen
  • Publication number: 20230144833
    Abstract: In one example in accordance with the present disclosure, a system is described. The system includes a hot isostatic pressing system. The hot isostatic pressing system includes a pressure vessel to receive an additively manufactured 3D steel object and a pressure source to apply isostatic pressure to the 3D steel object disposed therein. The isostatic pressing system also includes a heater to heat the 3D steel object while in the pressure vessel. The system also includes a controller. The controller 1) determines characteristics of the 3D steel object, 2) determines, a temperature, pressure, and duration for isostatically treating the 3D steel object, and 3) activates the pressure source and heater to apply a determined pressure and temperature to the 3D steel object based on determined characteristics of the 3D steel object.
    Type: Application
    Filed: November 11, 2021
    Publication date: May 11, 2023
    Inventors: Jayaraj Radhakrishnan, Punit Kumar, Alexis Bryl, Soo Seong Gan, James McKinnell, Ramamurty Upadrasta
  • Patent number: 11633782
    Abstract: In a three-dimensional printing method example, a liquid functional agent is selectively applied. The liquid functional agent includes an alloying agent. A metallic build material is applied. The liquid functional agent is selectively applied before the metallic build material, after the metallic build material, or both before and after the metallic build material. The liquid functional agent patterns the metallic build material to form a composite layer. At least some of the metallic build material is exposed to energy to melt the at least some of the metallic build material to form a layer. Upon contact or after energy exposure, the alloying agent and the build material alter a composition of the composite layer.
    Type: Grant
    Filed: April 19, 2016
    Date of Patent: April 25, 2023
    Assignee: Hewlett-Packard Development Company, L.P.
    Inventors: Mohammed S. Shaarawi, James McKinnell, Vladek Kasperchik, David A. Champion, Greg Scott Long
  • Patent number: 11583920
    Abstract: An example of a method, for three-dimensional (3D) printing, includes applying a build material and patterning at least a portion of the build material. The patterning includes selectively applying a wetting amount of a binder fluid on the at least the portion of the build material and subsequently selectively applying a remaining amount of the binder fluid on the at least the portion of the build material. An area density in grams per meter square meter (gsm) of the wetting amount ranges from about 2 times less to about 30 times less than area density in gsm of the remaining amount.
    Type: Grant
    Filed: October 12, 2017
    Date of Patent: February 21, 2023
    Assignee: Hewlett-Packard Development Company, L.P.
    Inventors: Vladek Kasperchik, Mohammed S. Shaarawi, James McKinnell
  • Publication number: 20230033873
    Abstract: An apparatus is disclosed to create a breakaway junction for 3D printed parts. Powder is spread along a target zone, such as a build bed. A liquid functional agent is selectively dispensed upon the powder to form a 3D object, a supporting part, and the breakaway junction between them.
    Type: Application
    Filed: July 15, 2022
    Publication date: February 2, 2023
    Inventors: Mohammed S. Shaarawi, James McKinnell, David A. Champion, Vladek P. Kasperchik
  • Patent number: 11534824
    Abstract: An example of a composition includes a host metal present in an amount ranging from about 95.00 weight percent to about 99.99 weight percent, based on a total weight of the composition. A flow additive is present in an amount ranging from about 0.01 weight percent to about 5.00 weight percent, based on the total weight of the composition. The flow additive consists of a metal containing compound that is reducible to an elemental metal in a reducing environment at a reducing temperature less than or equal to a sintering temperature of the host metal. The elemental metal is capable of being incorporated into a bulk metal phase of the host metal in a final metal object. The composition is spreadable, having a Hausner Ratio less than 1.25.
    Type: Grant
    Filed: April 19, 2018
    Date of Patent: December 27, 2022
    Assignee: Hewlett-Packard Development Company, L.P.
    Inventors: Vladek Kasperchik, Mohammed S. Shaarawi, James McKinnell, Michael G. Monroe, Jason Hower
  • Patent number: 11498130
    Abstract: In an example of a method for three-dimensional (3D) printing, build material layers are patterned to form an intermediate structure. During patterning, a binding agent is selectively applied to define a patterned intermediate part. Also during patterning, i) the binding agent and a separate agent including a gas precursor are, or ii) a combined agent including a binder and the gas precursor is, selectively applied to define a build material support structure adjacent to at least a portion of the patterned intermediate part. The intermediate structure is heated to a temperature that activates the gas precursor to create gas pockets in the build material support structure.
    Type: Grant
    Filed: March 15, 2018
    Date of Patent: November 15, 2022
    Assignee: Hewlett-Packard Development Company, L.P.
    Inventors: Mohammed S Shaarawi, James McKinnell, Vladek Kasperchik, David A Champion
  • Patent number: 11433457
    Abstract: An apparatus is disclosed to create a breakaway junction for 3D printed parts. Powder is spread along a target zone, such as a build bed. A liquid functional agent is selectively dispensed upon the powder to form a 3D object, a supporting part, and the breakaway junction between them.
    Type: Grant
    Filed: May 10, 2018
    Date of Patent: September 6, 2022
    Assignee: Hewlett-Packard Development Company, L.P.
    Inventors: Mohammed S. Shaarawi, James McKinnell, David A. Champion, Vladek P. Kasperchik
  • Publication number: 20220274173
    Abstract: Three-dimensional printing can include iteratively applying build material layers including stainless steel particles, iteratively applying a binding agent to individual build material layers to define individually patterned object layers that become adhered to one another to form a layered green body object, and sintering the layered green body object in a sintering oven. The stainless steel particles can include from about (2) wt % to about (6) wt % nickel, from about (14) wt % to about (19) wt % chromium, from about (2) wt % to about (6) wt % copper, and up to about (700) ppm carbon. Sintering can include ramping up the temperature to about (1240)° C. to about (1320)° C., pausing for about (30) minutes to about (12) hours, and ramping up the temperature to about (1350)° C. to about (1400)° C. for (10) minutes to about (6) hours.
    Type: Application
    Filed: October 23, 2019
    Publication date: September 1, 2022
    Applicant: Hewlett-Packard Development Company, L.P.
    Inventors: Pavan Suri, Mackensie Smith, James McKinnell
  • Publication number: 20220258238
    Abstract: A three-dimensional printing kit can include a binding agent including a binder in a liquid vehicle and a particulate build material including from about 80 wt % to 100 wt % stainless steel particles having a D50 particle size from about 5 ?m to about 125 ?m. From about 75 wt % to 100 wt % of the stainless steel particles can be austenitic stainless steel particles including from about 10 wt % to about 12.3 wt % nickel, from about 10 wt % to about 20 wt % chromium, from about 1.5 wt % to about 4 wt % molybdenum, and up to about 0.08 wt % carbon. The austenitic stainless steel particles can have an equivalent nickel content from about 10 wt % to about 15.5 wt %.
    Type: Application
    Filed: September 5, 2019
    Publication date: August 18, 2022
    Applicant: Hewlett-Packard Development Company, L.P.
    Inventors: Mackensie Cathryn Smith, James McKinnell, Pavan Suri
  • Patent number: 11318669
    Abstract: In a three-dimensional printing method example, a liquid functional agent is selectively applied. The liquid functional agent includes i) an energy source material or ii) an energy sink material. A metallic or ceramic build material is applied. The liquid functional agent is selectively applied any of before the metallic or ceramic build material, after the metallic or ceramic build material, or both before and after the metallic or ceramic build material. The liquid functional agent patterns the metallic or ceramic build material to form a composite layer. At least some of the metallic or ceramic build material is exposed to energy. A reaction involving i) the energy source material or ii) the energy sink material is initiated to alter a thermal condition of the composite layer.
    Type: Grant
    Filed: January 29, 2016
    Date of Patent: May 3, 2022
    Assignee: Hewlett-Packard Development Company, L.P.
    Inventors: Mohammed S. Shaarawi, Vladek Kasperchik, James McKinnell, David A. Champion
  • Publication number: 20220080652
    Abstract: In one example, a processor readable medium having instructions thereon that when executed cause an additive manufacturing machine to vary operating characteristics of a fusing laser beam at multiple different voxel locations in a layer of build material according to an energy dosage to be applied at each voxel location in an object slice, including multiple different energy dosages for corresponding multiple different voxel locations in the slice.
    Type: Application
    Filed: November 24, 2021
    Publication date: March 17, 2022
    Inventors: Cary G. Addington, David A. Champion, Mohammed S. Shaarawi, James McKinnell, Diane R. Hammerstad
  • Patent number: 11207827
    Abstract: In one example, a processor readable medium having instructions thereon that when executed cause an additive manufacturing machine to vary operating characteristics of a fusing laser beam at multiple different voxel locations in a layer of build material according to an energy dosage to be applied at each voxel location in an object slice, including multiple different energy dosages for corresponding multiple different voxel locations in the slice.
    Type: Grant
    Filed: March 29, 2017
    Date of Patent: December 28, 2021
    Assignee: Hewlett-Packard Development Company, L.P.
    Inventors: Cary G. Addington, David A. Champion, Mohammed S. Shaarawi, James McKinnell, Diane R. Hammerstad
  • Publication number: 20210362240
    Abstract: In an example of a method for three-dimensional (3D) printing, metallic build material layers are patterned to form an intermediate structure. During patterning, a binding agent is selectively applied to define: a build material support structure and a patterned intermediate part. Also during patterning, i) the binding agent and a separate agent including an etch sensitizer or ii) a combined agent including a binder and the etch sensitizer are selectively applied to define a patterned etchable connection between at least a portion of the build material support structure and at least a portion patterned intermediate part. The intermediate structure is heated.
    Type: Application
    Filed: April 30, 2018
    Publication date: November 25, 2021
    Inventors: Mohammed S. Shaarawi, James McKinnell, Vladek Kasperchik
  • Publication number: 20210331243
    Abstract: In an example of a method for three-dimensional (3D) printing, build material layers are patterned to form an intermediate structure. During patterning, a binding agent is selectively applied to define: a build material support structure and a patterned intermediate part. Also during patterning, i) the binding agent and a separate agent including a gas precursor or ii) a combined agent including a binder and the gas precursor are selectively applied to define a patterned breakable connection between at least a portion of the build material support structure and at least a portion patterned intermediate part. The intermediate structure is heated to a temperature that activates the gas precursor to create gas pockets in the patterned breakable connection.
    Type: Application
    Filed: February 28, 2018
    Publication date: October 28, 2021
    Inventors: Mohammed S Shaarawi, James McKinnell, David A Champion, Vladek Kasperchik