Abstract: A downhole tool includes an improved expandable, elastomeric component having a pre-disposed expansion profile. The expansion profile is pre-disposed by surrounding at least a portion of the elastomeric component with a shaping tool having an inner diameter that defines a profiled limit. Fluid under pressure is applied to the elastomeric component for expanding it into contact with the inner diameter of the shaping tool. The pressure of the fluid may be reduced to allow the elastomeric component to return generally to its original shape.

Abstract: A slip assembly for anchoring a subterranean well tool, such as a packer or bridge plug, along the inner wall of a conduit, such as casing, against movements in at least one direction. As a series of radially aligned slip elements move from contracted to expanded positions, a continuous radial inwardly urging bias is applied against the slip elements to permit the slip elements to move to the expanded position in a substantially uniform plane of expansion. A subterranean well tool includes an elastomeric seal and the slip assembly.

Abstract: An inflatable packer setting tool assembly is lowerable into a subterranean well bore and operable to set an inflatable packer therein. The tool assembly includes a fluid supply housing and a setting tool that is releasably interconnected to an inflatable packer. The setting tool further includes a pump that is fluidly interconnected with the inflatable packer and is operable to inflate the inflatable packer. The fluid supply housing is fluidly interconnected with the setting tool and includes an inflation fluid passageway that has an inlet and outlet which is fluidly interconnected with a suction side of the pump. The inlet is in the form of an aperture on an outer wall of the supply housing and functions to fluidly interconnect the passageway to a source of first inflation fluid present in the well bore when the setting tool assembly is lowered into the well bore.

Abstract: A subterranean well tool is run through a well bore tubular and includes a well plug having an expandable elastomer member. An articulating anti-extrusion support system is provided for the well plug to resist extrusion of the elastomer. The system includes upper and lower platforms which are shiftable outwardly by a control mandrel. The platforms support extrusion resistors in the form of a series of crushable plates over which companion flexible cups are disposed and provide blade elements which may be flexibly positioned for inter-alignment around wing portions of the crushable plates for resistance of elastomeric extrusion. An elastomer member may include a series of spirable elastomeric sealing rings which, upon application of compressive load through the mandrel, expand in a helixical configuration through truncation initiation.

Abstract: A subterranean well tool which is manipulatable by a control mandrel between run-in and set positions within a wellbore having casing includes an assembly which provides a selectively operable lock to prevent premature activation of the assembly from the run-in position towards the set position until a predeterminable compressive load is carried through the well tool by the control mandrel to manipulate the assembly from a first initial position to an intermediate position and thereafter to a final extended position.

Abstract: A method of manufacturing a wall thickness program onto an elastomeric tubular component, such as an expandable bladder and/or cover element, for incorporation into a packing device for use in a subterranean well includes steps of contouring upon a surface a diametrical configuration defining a wall thickness program for the tubular component. The diametrical configuration is transferred from the surface onto at least one of the walls of the tubular component as a wall thickness program whereby the transfer diametrical configuration conforms substantially as a mirror image of the program on the contoured surface. An elongated mandrel may be provided as the surface onto which the diametrical configuration of the wall thickness program is contoured, such as by machining. Thereafter, the elastomeric tubular component may be prepared on the mandrel, such as by wrapping elastomeric ribbon in layers therearound as the mandrel is manipulated.

Abstract: A thermal compensating apparatus and method for maintaining a relatively constant fluid pressure within a subterranean well tool of the type that is responsive to a source of actuation fluid for manipulating said tool at a location in a well to at least one of sealing and anchoring positions. A body includes a fluid chamber within the body for housing a substantially incompressible fluid for manipulating said tool to at least one of the positions. The fluid chamber is expandable and contractible, for example, through movement of a piston, in response to manipulation of the tool and thereafter in response to thermal variations of the fluid in the fluid chamber. An energy storage and release mechanism, for example, a compression spring, is responsive to pressure changes in the fluid chamber for expanding or contracting the fluid chamber in response to pressure variations in the fluid for maintaining the fluid at a relatively constant pressure.

Abstract: A method for pre-disposing the expansion profile in an expandable, elastomeric component of a downhole tool, includes the steps of (a) surrounding at least a portion of the length of an elastomeric component with a shaping tool or vessel having an inner diameter that defines a profiled limit for pre-disposing the expansion profile in the component; (b) applying fluid under pressure to the elastomeric component for expanding it into contact with the inner diameter of the shaping tool and creating a pre-disposed expansion profile in the component; and (c) reducing the pressure of the fluid for allowing the elastomeric component to return generally to its original shape.

Abstract: An inflatable packing device for use in a subterranean well provides a sophisticated cover means which results in a uniform expansion profile and exceptionally low angles of expansion propagation during inflation of the bladder to set the device, whereby well fluids between the wall of the well bore and the exterior of the cover of the device are swept away from the area of subsequent sealing of the cover. The propensity for rib kinking and rib cutting, pinching, folding, cracking and tearing of the bladder during inflation are eliminated. Correspondingly, reduced stresses and strains in cover segments combined with near ideal inflation profiles result in enhanced expansion propagation of the inflation element and improved service performance and reliability of the downhole device.

Abstract: A thermal compensating apparatus method for maintaining a substantially constant fluid pressure within a subterranean well tool of the type that includes a bladder that is selectively expandable upon the introduction of pressurized actuation fluid for actuating said tool at a location in a well. A body includes first and second fluid chambers. The first fluid chamber houses a substantially incompressible fluid and communicates with the actuating fluid used for activating said tool in the well. The second fluid chamber is charged with a compressible fluid. Both chambers define first volumetric sizes within the body upon actuation of said tool in the well. The fluid chambers are operatively connected to each other without transmitting fluid there between so that changes in the volumetric size of the first chamber caused by temperature variations in the actuation fluid will change the volumetric size of the second fluid chamber for maintaining the actuating fluid at a substantially constant pressure.

Abstract: A thermal compensating apparatus and method for maintaining a substantially constant fluid pressure within a subterranean well tool of the type that includes a bladder that is selectively expandable upon the introduction of pressurized actuation fluid for actuating said tool at a location in a well. A multi-stage piston is movable in a housing. The piston includes a first surface in contact with the actuating fluid and a plurality of second surfaces in contact with well fluid surrounding the apparatus. The combined surface areas of the second surfaces are greater than the surface area of the first surface, so that expansion or contraction changes in the volume of the actuating fluid caused by temperature changes in the vicinity of the tool will result in movement of the piston for maintaining the actuating fluid at a relatively constant pressure.

Abstract: An auxiliary tool within a subterranean well may be manipulated, such as set, by the apparatus having a stroking rod which is manipulated by application of well pressure through fluids in the well combined with booster pressure explosively generated within the apparatus.

Abstract: An inflatable packing device for use in a subterranean well provides a sophisticated bladder, either alone or in combination with a sophisticated cover, which results in a uniform expansion profile and exceptionally low angles of expansion propagation during inflation of the bladder to set the device, whereby well fluids between the wall of the well bore and the exterior of the cover of the device are swept away from the area of subsequent sealing of the cover. The propensity for rib kinking and rib cutting, pinching, folding, cracking and tearing of the bladder during inflation are eliminated. Correspondingly, reduced stresses and strains in cover segments combined with near ideal inflation profiles result in enhanced expansion propagation of the inflation element and improved service performance and reliability of the downhole device.

Abstract: A pressure balanced, slow actuating device and method for manipulation of an auxiliary tool within a subterranean well in which the hydrostatic pressure within well fluids in the well are utilized to meter and extend the timing of actuation of a component or auxiliary tool within a subterranean well.

Abstract: A thru-tubing gravel packing operation utilizing inflatable packing elements and a flow cross-over assembly which selectively opens flow ports for effecting steps in the gravel packing operation and which further provides concentric flow paths through the cross-over assembly for transmitting fluid pressure to valving means and the interior of the packing element or elements to move them to set and sealed condition, whereby the outer diameter of the inflatable element in the sealed condition may preferably expand to at least twice the outer diameter of such element in the initial or run-in condition, for the sequential setting thereof while also transmitting a variation in the pressured fluid to actuate a valve for circulation of the gravel packing fluid exterior of the assembly and for permitting return of fluids through the assembly without the gravel.

Abstract: An inflatable packer is provided for introduction into a subterranean well bore on a conduit. A pinch can form in the inflatable elastomeric bladder of the packer during inflation or deflation, forming a seal which obstructs the effective passage of pressured fluid, thereby obstructing inflation and deflation of the bladder. Additionally, ribs on the exterior of the bladder can cut into the bladder during nonuniform inflation or deflation of the bladder. The packer provides a series of shape-controllers to cause uniform inflation along the length of the bladder to eliminate these problems.

Abstract: An inflatable packer and a method for its use are provided for introduction into a subterranean well bore on a conduit. A pinch can form in the inflatable elastomeric bladder of the packer during inflation or deflation, forming a seal which obstructs the effective passage of pressured fluid, thereby obstructing inflation and deflation of the bladder. Additionally, ribs on the exterior of the bladder can cut into the bladder during nonuniform inflation or deflation of the bladder. The packer provides a series of shape-controlling means to cause uniform inflation along the length of the bladder to eliminate these problems.

Abstract: An inflatable packer and a method for its use are provided for introduction into a subterranean well bore on a conduit. A fold can form in the inflatable elastomeric bladder of the packer during inflation or deflation, forming a seal on the central body or mandrel which obstructs the effective passage of fluid, thereby obstructing inflation and deflation of the bladder. The packer provides a fluid path to effectively communicate pressured fluid along the entire interior length of the bladder, thus effectively tolerating the fold and any otherwise fluid-obstructing seal.

Abstract: An inflatable packer and a method for its use are provided for introduction into a subterranean well bore on a conduit. A pinch can form in the inflatable elastomeric bladder of the packer during inflation or deflation, forming a seal which obstructs the effective passage of pressured fluid, thereby obstructing inflation and deflation of the bladder. Additionally, ribs on the exterior of the bladder can cut into the bladder during nonuniform inflation or deflation of the bladder. The packer provides a series of shape-controlling means to cause uniform inflation along the length of the bladder to eliminate these problems.

Abstract: An inflatable packer and a method for its use are provided for introduction into a subterranean well bore on a conduit. A pinch can form in the inflatable elastomeric bladder of the packer during inflation, forming a seal on the central body, which obstructs the effective passage of pressured fluid, thereby obstructing effective inflation and deflation of the bladder. The packer provides a tension means such that, after an initial amount of inflation, a predetermined amount of inflation pressure must be introduced to the bladder before an end of the bladder is released for axial movement relative to the central body, allowing a gap to form between the bladder and the body and a predisposition to radially expand before full inflation, to diminish the bladder's propensity to pinch and seal on the body.