Abstract: A method of processing thin stillage in an ethanol refining operation is provided. The method comprises treating thin stillage upstream of a concentration or evaporation step with an aid comprising a sorbitan ester of a fatty acid, an ethoxylated sorbitan ester of a fatty acid, or a combination thereof, thereby forming treated thin stillage. The aid may include at least one of sorbitan monooleate, polyoxyethylene sorbitan monostearate, and polyoxyethylene sorbitan monolaurate.

Abstract: The invention provides a method and apparatus for reducing the energy needed to process stillage in an ethanol refining operation. The method involves adding to stillage an effective amount of at least one processing aid. The flocculant induces the separation of insoluble material that would otherwise remain suspended in water but which impose a high shear energy cost on the refining processes. This allows for the removal of insoluble material that would otherwise be overlooked but which increase energy costs. This allows for more efficient and effective separation and recovery of insoluble fractions of the concentrated thin stillage that would otherwise be overlooked and lost in the process. Loss of these valued fractions as a result of traditional processing techniques and those requiring extensive additional energy input results in the loss of high value co-products to low revenue process streams.

Abstract: A method of processing thin stillage in an ethanol refining operation is provided. The method comprises treating thin stillage upstream of a concentration or evaporation step with an inverse emulsion comprising at least one anionic flocculant and an emulsifying agent selected from a sorbitan ester of a fatty acid, an ethoxylated sorbitan ester of a fatty acid, and combinations thereof, thereby forming treated thin stillage; clarifying the treated thin stillage via at least one of dissolved air flotation and induced air flotation, thereby forming clarified thin stillage and a float layer comprising oil and solids; separating the oil from the solids of the float layer; and recovering the oil.

Abstract: The invention provides a method and apparatus for reducing the energy needed to process stillage in an ethanol refining operation. The method involves adding to stillage an effective amount of at least one processing aid. The flocculant induces the separation of insoluble material that would otherwise remain suspended in water but which impose a high shear energy cost on the refining processes. This allows for the removal of insoluble material that would otherwise be overlooked but which increase energy costs. This allows for more efficient and effective separation and recovery of insoluble fractions of the concentrated thin stillage that would otherwise be overlooked and lost in the process. Loss of these valued fractions as a result of traditional processing techniques and those requiring extensive additional energy input results in the loss of high value co-products to low revenue process streams.

Abstract: This invention provides a method for detecting sugars in boiler condensate and/or boiler feedwater in industrial processes. The method includes measuring an oxidation-reduction potential at one or more locations in the process with one or more devices capable of measuring oxidation-reduction potential at operating temperature and pressure and correlating that measurement to an amount of sugar in the system. If the measured oxidation-reduction potential is not within an optimum range, action is taken.