Abstract: The present disclosure provides an integrated circuit device and method for manufacturing the integrated circuit device. The disclosed method provides substantially defect free epitaxial features. An exemplary method includes forming a gate structure over the substrate; forming recesses in the substrate such that the gate structure interposes the recesses; and forming source/drain epitaxial features in the recesses. Forming the source/drain epitaxial features includes performing a selective epitaxial growth process to form an epitaxial layer in the recesses, and performing a selective etch back process to remove a dislocation area from the epitaxial layer.

Abstract: A method of cleaning a semiconductor structure includes rotating a semiconductor structure. The method of cleaning further includes cleaning the semiconductor structure with a hydrogen fluoride (HF)-containing gas. A method of forming a semiconductor device includes forming a recess in a source/drain (S/D) region of a transistor. The method of forming further includes cleaning the recess with a HF-containing gas, the HF-containing gas having an oxide removing rate of about 2 nanometer/minute (nm/min) or less. The method of forming further includes epitaxially forming a strain structure in the recess after the cleaning the recess, the strain structure providing a strain to a channel region of the transistor.

Abstract: A semiconductor device with a metal gate is disclosed. An exemplary semiconductor device with a metal gate includes a semiconductor substrate, source and drain features on the semiconductor substrate, a gate stack over the semiconductor substrate and disposed between the source and drain features. The gate stack includes a HK dielectric layer formed over the semiconductor substrate, a plurality of barrier layers of a metal compound formed on top of the HK dielectric layer, wherein each of the barrier layers has a different chemical composition; and a stack of metals gate layers deposited over the plurality of barrier layers.

Abstract: A semiconductor structure includes a semiconductor substrate. The semiconductor structure further includes an interfacial layer over the semiconductor substrate, the interfacial layer having a capacitive effective thickness of less than 1.37 nanometers (nm). The semiconductor structure further includes a high-k dielectric layer over the interfacial layer.

Abstract: A method of forming a semiconductor device includes chemically cleaning a surface of a substrate to form a chemical oxide material on the surface. At least a portion of the chemical oxide material is removed at a removing rate of about 2 nanometer/minute (nm/min) or less. Thereafter, a gate dielectric layer is formed over the surface of the substrate.

Abstract: A method of performing an ultraviolet (UV) curing process on an interfacial layer over a semiconductor substrate, the method includes supplying a gas flow rate ranging from 10 standard cubic centimeters per minute (sccm) to 5 standard liters per minute (slm), wherein the gas comprises inert gas. The method further includes heating the interfacial layer at a temperature less than or equal to 700° C. Another method of performing an annealing process on an interfacial layer over a semiconductor substrate, the second method includes supplying a gas flow rate ranging from 10 sccm to 5 slm, wherein the gas comprises inert gas. The method further includes heating the interfacial layer at a temperature less than or equal to 600° C.

Abstract: An integrated circuit device and method for manufacturing the integrated circuit device are disclosed. In an example, the method includes forming a gate structure over a substrate; forming a doped region in the substrate; performing a first etching process to remove the doped region and form a trench in the substrate; and performing a second etching process that modifies the trench by removing portions of the substrate.

Abstract: A transistor includes a gate dielectric structure over a substrate and a work function metallic layer over the gate dielectric structure. The work function metallic layer is configured to adjust a work function value of a gate electrode of the transistor. The transistor also includes a silicide structure over the work function metallic layer. The silicide structure is configured to be independent of the work function value of the gate electrode of the transistor.

Abstract: A semiconductor device with a metal gate is disclosed. An exemplary semiconductor device with a metal gate includes a semiconductor substrate, source and drain features on the semiconductor substrate, a gate stack over the semiconductor substrate and disposed between the source and drain features. The gate stack includes a HK dielectric layer formed over the semiconductor substrate, a plurality of barrier layers of a metal compound formed on top of the HK dielectric layer, wherein each of the barrier layers has a different chemical composition; and a stack of metals gate layers deposited over the plurality of barrier layers.

Abstract: A gate-last method for forming a metal gate transistor is provided. The method includes forming an opening within a dielectric material over a substrate. A gate dielectric structure is formed within the opening and over the substrate. A work function metallic layer is formed within the opening and over the gate dielectric structure. A silicide structure is formed over the work function metallic layer.

Abstract: A semiconductor device with a metal gate is disclosed. An exemplary semiconductor device with a metal gate includes a semiconductor substrate, source and drain features on the semiconductor substrate, a gate stack over the semiconductor substrate and disposed between the source and drain features. The gate stack includes a HK dielectric layer formed over the semiconductor substrate, a plurality of barrier layers of a metal compound formed on top of the HK dielectric layer, wherein each of the barrier layers has a different chemical composition; and a stack of metals gate layers deposited over the plurality of barrier layers.

Abstract: The present disclosure provides an integrated circuit device and method for manufacturing the integrated circuit device. The disclosed method provides substantially defect free epitaxial features. An exemplary method includes forming a gate structure over the substrate; forming recesses in the substrate such that the gate structure interposes the recesses; and forming source/drain epitaxial features in the recesses. Forming the source/drain epitaxial features includes performing a selective epitaxial growth process to form an epitaxial layer in the recesses, and performing a selective etch back process to remove a dislocation area from the epitaxial layer.

Abstract: Various source/drain stressors that can enhance carrier mobility, and methods for manufacturing the same, are disclosed. An exemplary source/drain stressor includes a seed layer of a first material disposed over a substrate of a second material, the first material being different than the second material; a relaxed epitaxial layer disposed over the seed layer; and an epitaxial layer disposed over the relaxed epitaxial layer.

Abstract: A semiconductor device with a metal gate is disclosed. The device includes a semiconductor substrate including a plurality of source and drain features to form a p-channel and an n-channel. The device also includes a gate stack over the semiconductor substrate and disposed between the source and drain features. The gate stack includes a high-k (HK) dielectric layer formed over the semiconductor substrate. A tensile stress HK capping layer is formed on top of the HK dielectric layer in close proximity to the p-channel, and a compressive stress HK N-work function (N-WF) metal layer is formed on top of the HK dielectric layer in close proximity to the n-channel. A stack of metal gate layers is deposited over the capping layers.

Abstract: An integrated circuit transistor structure includes a semiconductor substrate, a first SiGe layer in at least one of a source area or a drain area on the semiconductor substrate, and a channel between the source area and the drain area. The first SiGe layer has a Ge concentration of 50 percent or more.

Abstract: The present disclosure provides a FinFET element. The FinFET element includes a germanium-FinFET element (e.g., a multi-gate device including a Ge-fin). In one embodiment, device includes a fin having a first portion including Ge and a second portion, underlying the first portion and including an insulating material (e.g., silicon dioxide). A gate structure may be formed on the fin.

Abstract: Various source/drain stressors that can enhance carrier mobility, and methods for manufacturing the same, are disclosed. An exemplary source/drain stressor includes a seed layer of a first material disposed over a substrate of a second material, the first material being different than the second material; a relaxed epitaxial layer disposed over the seed layer; and an epitaxial layer disposed over the relaxed epitaxial layer.

Abstract: A method for producing a SiGe stressor with high Ge concentration is provided. The method includes providing a semiconductor substrate with a source area, a drain area, and a channel in between; depositing the first SiGe film layer on the source area and/or the drain area; performing a low temperature thermal oxidation, e.g., a high water vapor pressure wet oxidation, to form an oxide layer at the top of the first SiGe layer and to form the second SiGe film layer with high Ge percentage at the bottom of the first SiGe film layer without Ge diffusion into the semiconductor substrate; performing a thermal diffusion to form the SiGe stressor from the second SiGe film layer, wherein the SiGe stressor provides uniaxial compressive strain on the channel; and removing the oxide layer. A Si cap layer can be deposited on the first SiGe film layer prior to performing oxidation.

Abstract: A semiconductor device with a metal gate is disclosed. The device includes a semiconductor substrate, source and drain features on the semiconductor substrate, and a gate stack over the semiconductor substrate and disposed between the source and drain features. The gate stack includes an interfacial layer (IL) layer, a high-k (HK) dielectric layer formed over the semiconductor substrate, an oxygen scavenging metal formed on top of the HK dielectric layer, a scaling equivalent oxide thickness (EOT) formed by using a low temperature oxygen scavenging technique, and a stack of metals gate layers deposited over the oxygen scavenging metal layer.

Abstract: A field effect transistor including a substrate which includes, a fin structure, the fin structure having a top surface. The field effect transistor further including an isolation in the substrate and a source/drain (S/D) recess cavity below the top surface of the substrate disposed between the fin structure and the isolation structure. The S/D recess cavity includes a lower portion, the lower portion further includes a first strained layer, a first dielectric film and a second dielectric film, wherein the first strained layer is disposed between the first dielectric film and the second dielectric film. The S/D recess cavity further includes an upper portion including a second strained layer overlying the first strained layer, wherein a ratio of a height of the upper portion to a height of the lower portion ranges from about 0.8 to about 1.2.