Abstract: Lens-based optical connector assemblies and methods of fabricating the same are disclosed. In one embodiment, a lens-based connector assembly includes a glass-based optical substrate includes at least one optical element within the optical substrate, and at least one alignment feature positioned at an edge of the glass-based optical substrate, wherein the at least one alignment feature is located within 0.4 ?m of a predetermined position with respect to the at least one optical element along an x-direction and a y-direction. The lens-based connector assembly further includes a connector element including a recess having an interior surface, The interior surface has at least one connector alignment feature. The glass-based optical substrate is disposed within the recess such that the at least one alignment feature of the glass-based optical substrate engages the at least one connector alignment feature.

Abstract: Lens-based optical connector assemblies and methods of fabricating the same are disclosed. In one embodiment, a lens-based connector assembly includes a glass-based optical substrate includes at least one optical element within the optical substrate, and at least one alignment feature positioned at an edge of the glass-based optical substrate, wherein the at least one alignment feature is located within 0.4 ?m of a predetermined position with respect to the at least one optical element along an x-direction and a y-direction. The lens-based connector assembly further includes a connector element including a recess having an interior surface, The interior surface has at least one connector alignment feature. The glass-based optical substrate is disposed within the recess such that the at least one alignment feature of the glass-based optical substrate engages the at least one connector alignment feature.

Abstract: Ferrule assemblies having a lens array are disclosed. In one embodiment, a ferrule assembly includes a ferrule body and a fiber array ferrule. The ferrule body includes a first end face and a second end face, at least one cavity for receiving one or more optical fibers disposed between the first end face and the second end face, and at least one body alignment feature at an outer surface of the body. The fiber array ferrule includes a first end face and a second end face, an array of alignment holes extending between the first end face and the second end face, and at least one ferrule alignment feature at an outer perimeter of the fiber array ferrule. The second end face of the fiber array ferrule is coupled to the first end face of the body.

Abstract: The liquid-assisted micromachining methods include methods of processing a substrate made of a transparent dielectric material. A working surface of the substrate is placed in contact with a liquid-assist medium that comprises fluorine. A focused pulsed laser beam is directed through a first substrate surface and through the opposite working surface to form a focus spot in the liquid-assist medium. The focus spot is then moved over a motion path from its initial position in the liquid-assist medium through the substrate body in the general direction from the working surface to the first surface to create a modification of the transparent dielectric material that defines in the body a core portion. The core portion is removed to form the substrate feature, which can be a through or closed fiber hole that supports one or more optical fibers. Optical components formed using the processed substrate are also disclosed.

Abstract: Lens-based optical connector assemblies and methods of fabricating the same are disclosed. In one embodiment, a lens-based connector assembly includes a glass-based optical substrate includes at least one optical element within the optical substrate, and at least one alignment feature positioned at an edge of the glass-based optical substrate, wherein the at least one alignment feature is located within 0.4 ?m of a predetermined position with respect to the at least one optical element along an x-direction and a y-direction. The lens-based connector assembly further includes a connector element including a recess having an interior surface, The interior surface has at least one connector alignment feature. The glass-based optical substrate is disposed within the recess such that the at least one alignment feature of the glass-based optical substrate engages the at least one connector alignment feature.

Abstract: Lens-based optical connector assemblies and methods of fabricating the same are disclosed. In one embodiment, a lens-based connector assembly includes a glass-based optical substrate includes at least one optical element within the optical substrate, and at least one alignment feature positioned at an edge of the glass-based optical substrate, wherein the at least one alignment feature is located within 0.4 ?m of a predetermined position with respect to the at least one optical element along an x-direction and a y-direction. The lens-based connector assembly further includes a connector element including a recess having an interior surface, The interior surface has at least one connector alignment feature. The glass-based optical substrate is disposed within the recess such that the at least one alignment feature of the glass-based optical substrate engages the at least one connector alignment feature.

Abstract: Ferrule assemblies having a lens array are disclosed. In one embodiment, a ferrule assembly includes a ferrule body and a fiber array ferrule. The ferrule body includes a first end face and a second end face, at least one cavity for receiving one or more optical fibers disposed between the first end face and the second end face, and at least one body alignment feature at an outer surface of the body. The fiber array ferrule includes a first end face and a second end face, an array of alignment holes extending between the first end face and the second end face, and at least one ferrule alignment feature at an outer perimeter of the fiber array ferrule. The second end face of the fiber array ferrule is coupled to the first end face of the body.

Abstract: A connector device for connecting optical fiber endpieces comprising an optoelectronic chip, a fiber end piece holder and a reflection surface. The chip is oriented for emitting and/or detecting optical signals along a first propagation direction normal to a circuit board. The reflection surface changes a propagation direction of optical signals from the first propagation direction to a different, second propagation direction and/or vice versa. The connector device comprises a layered optical stack mounted to the circuit board and designed for propagation of optical signals along the first propagation direction. The connector device further comprises a coupling adapter piece mounted to the layered optical stack that holds and/or secures the fiber end piece holder in an orientation enabling propagation of signals radiation along the second propagation direction. The reflection surface for changing between both propagation directions is comprised in the coupling adapter piece.

Abstract: The liquid-assisted micromachining methods include methods of processing a substrate made of a transparent dielectric material. A working surface of the substrate is placed in contact with a liquid-assist medium that comprises fluorine. A focused pulsed laser beam is directed through a first substrate surface and through the opposite working surface to form a focus spot in the liquid-assist medium. The focus spot is then moved over a motion path from its initial position in the liquid-assist medium through the substrate body in the general direction from the working surface to the first surface to create a modification of the transparent dielectric material that defines in the body a core portion. The core portion is removed to form the substrate feature, which can be a through or closed fiber hole that supports one or more optical fibers. Optical components formed using the processed substrate are also disclosed.

Abstract: Disclosed are structures and methods for active optic cable (AOC) assembly having improved thermal characteristics. In one embodiment, an AOC assembly includes a fiber optic cable having a first end attached to a connector with a thermal insert attached to the housing for dissipating heat from the connector. The AOC assembly can dissipate a suitable heat transfer rate from the active components of the connector such as dissipating a heat transfer rate of 0.75 Watts or greater from the connector. In one embodiment, the thermal insert is at least partially disposed under the boot of the connector. In another embodiment, at least one component of the connector has a plurality of fins. Other AOC assemblies may include a connector having a pull tab for dissipating heat from the assembly.

Abstract: Receptacle ferrules with at least one monolithic lens system and fiber optic connectors using same are disclosed. Ferrule assemblies formed by mating plug and receptacle ferrules are also disclosed, as are connector assemblies formed by mating plug and receptacle connectors. The fiber optic connectors and connector assemblies are suitable for use with commercial electronic devices and provide either an optical connection, or both electrical and optical connections. The monolithic optical system defines a receptacle optical pathway having a focus at the receptacle ferrule front end. When a plug ferrule having a plug optical pathway is mated with the receptacle ferrule, the plug and receptacle optical pathways are optically coupled at a solid-solid optical pathway interface where light passing therethrough is either divergent or convergent, and where unwanted liquid is substantially expelled.

Abstract: A connector device for connecting optical fiber endpieces comprising an optoelectronic chip, a fiber end piece holder and a reflection surface. The chip is oriented for emitting and/or detecting optical signals along a first propagation direction normal to a circuit board. The reflection surface changes a propagation direction of optical signals from the first propagation direction to a different, second propagation direction and/or vice versa. The connector device comprises a layered optical stack mounted to the circuit board and designed for propagation of optical signals along the first propagation direction. The connector device further comprises a coupling adapter piece mounted to the layered optical stack that holds and/or secures the fiber end piece holder in an orientation enabling propagation of signals radiation along the second propagation direction. The reflection surface for changing between both propagation directions is comprised in the coupling adapter piece.

Abstract: Disclosed are structures and methods for active optic cable (AOC) assembly having improved thermal characteristics. In one embodiment, an AOC assembly includes a fiber optic cable having a first end attached to a connector with a thermal insert attached to the housing for dissipating heat from the connector. The AOC assembly can dissipate a suitable heat transfer rate from the active components of the connector such as dissipating a heat transfer rate of 0.75 Watts or greater from the connector. In one embodiment, the thermal insert is at least partially disposed under the boot of the connector. In another embodiment, at least one component of the connector has a plurality of fins. Other AOC assemblies may include a connector having a pull tab for dissipating heat from the assembly.

Abstract: Disclosed are structures and methods for active optic cable (AOC) assembly having improved thermal characteristics. In one embodiment, an AOC assembly includes a fiber optic cable having a first end attached to a connector with a thermal insert attached to the housing for dissipating heat from the connector. The AOC assembly can dissipate a suitable heat transfer rate from the active components of the connector such as dissipating a heat transfer rate of 0.75 Watts or greater from the connector. In one embodiment, the thermal insert is at least partially disposed under the boot of the connector. In another embodiment, at least one component of the connector has a plurality of fins. Other AOC assemblies may include a connector having a pull tab for dissipating heat from the assembly.

Abstract: Disclosed are transceivers using a pluggable optical body. In one embodiment the transceiver comprises a transceiver receptacle body and a substrate assembly. The transceiver receptacle body comprises a front side, a rear side and at least one optical channel at the optical interface with the front side having at least one alignment pin and the rear side having at least one cavity. The substrate assembly comprises a substrate supporting at least one active electronic component and the substrate comprising at least one alignment feature for cooperating with the at least one alignment pin of the transceiver receptacle body. In one variation, one or more alignment pins may extend from the front side into the cavity of the transceiver receptacle body.

Abstract: A receptacle ferrule assembly for a fiber optic receptacle connector. The receptacle ferrule assembly comprises a first lens with first second optical surfaces and a receptacle ferrule body having first and second ends. At least one monolithic optical system is formed in a monolithic receptacle ferrule body and includes a lens formed at the second end of monolithic receptacle ferrule body and an optical surface formed at the first end of monolithic receptacle ferrule body. The optical surface is situated adjacent to, and mated to the second optical surface of the first lens The monolithic optical system is configured, in conjunction with the first lens, to define a receptacle optical pathway from the second end of the monolithic optical system to the first surface of the first lens. According to some embodiments the first lens is a gradient index lens.

Abstract: An optical connector for optically connecting at least one light source to at least one light receiver is disclosed. The optical connector includes first and second connector members respectively having first and second positive-power lens elements with respective first and second planar lens surfaces. The lens elements are arranged in their respective connector members such that when the two connector members are operably mated, the first and second lenses form an optical system where the first and second planar lens surfaces are spaced apart in opposition with a narrow gap in between, and are non-perpendicular to the optical system axis. The lenses may be conventional uniform-refractive-index lenses having a convex surface or may be gradient-index lenses having two planar surfaces. The optical connector is tolerant to contamination that can find its way into the narrow gap.

Abstract: Laser-processed gradient-index (GRIN) lenses and optical interface devices and assemblies that utilize the laser-processed GRIN lenses are disclosed. A GRIN lens assembly includes a cylindrical central section having a GRIN index profile, planar front and back surfaces, an outer surface, and a diameter D1 where 200 micrometers?D1?420 micrometers. An annular cladding of outer diameter D2 surrounds the central section outer surface and has front and back annular surfaces and a constant or a varying refractive index. One or both of the front and back annular surfaces may be curved. An optical fiber is optically coupled to the central section at the planar back surface. An optical interface device is formed by operably supporting at least one GRIN lens assembly with a support member. An optical interface assembly is formed by interfacing two optical interface devices.

Abstract: Ferrule assemblies having at least one coded magnetic array are disclosed. In one embodiment, a ferrule assembly includes a ferrule body having a coupling surface and a coded magnetic array having a plurality of magnetic regions. The coded magnetic array may be located within the coupling surface. The ferrule assembly further includes a lens component located within the ferrule body. The lens component may have a facet at the coupling surface of the ferrule body at a predetermined angle. In another embodiment, a translating ferrule assembly includes an optical interface and a coded magnetic array, and is configured to translate within a connector housing of an optical connector when coupled to an electronics device. Optical couplings having a coded magnetic array and sockets for receiving a connector are also disclosed.

Abstract: Receptacle ferrules with at least one monolithic lens system and fiber optic connectors using same are disclosed. Ferrule assemblies formed by mating plug and receptacle ferrules are also disclosed, as are connector assemblies formed by mating plug and receptacle connectors. The fiber optic connectors and connector assemblies are suitable for use with commercial electronic devices and provide either an optical connection, or both electrical and optical connections. The monolithic optical system defines a receptacle optical pathway having a focus at the receptacle ferrule front end. When a plug ferrule having a plug optical pathway is mated with the receptacle ferrule, the plug and receptacle optical pathways are optically coupled at a solid-solid optical pathway interface where light passing therethrough is either divergent or convergent, and where unwanted liquid is substantially expelled.