Abstract: Systems and method are provided for affixing attachments, such as double-sided adhesive slips, to credit cards and other presentation instruments. Exemplary systems include a conveyor configured to transport the article along an article processing path, and an attachment assembly. The attachment assembly may include an advance motor configured to advance an attachment web along a web path, a peeler disposed along the web path and configured to separate an anchor portion of the attachment away from the attachment web, and a positioner disposed along the web path and configured to adjust the position of the web path relative to the article processing path, such that the anchor portion of the attachment is contacted with the article when the positioner moves the web path within sufficient proximity of the article processing path.

Abstract: A method for producing and weighing a mailing unit that is formed from a plurality of components including inserts and envelopes comprises the steps of determining a weight for each of the components and electronically storing a record of the weights. The inserts are placed into the envelope to form the mailing unit, and the weight of the mailing unit is determined based on the weights of the components utilized to form the mailing unit that are stored in the weight record.

Abstract: An automated system for preparing cards for further processing includes an envelope feed hopper configured to receive a plurality of envelopes, each having contents including a card carrier and one or more cards attached thereto. The systems also includes an envelope opener configured to receive envelopes from the hopper and create an opening into each envelope. The system further includes a contents parser configured to separate a card carrier and card attached thereto from an envelope. The system also includes a card carrier alignment device configured to unfold a card carrier and align the carrier for further processing and a separation mechanism configured to receive card carriers from the alignment device and separate the card from the carrier. The system also includes a controller programmed to control operation of the system.

Abstract: A mail processing machine comprises a first holding location that is adapted to hold a stack of first pages. A card is coupled to each of the first pages, and each first page includes an identifier. A second holding location is adapted to hold a stack of second pages that each have an identifier. A first advancing mechanism is adapted to separately advance each first page from the stack, and a second advancing mechanism is adapted to separately advance each second page from the stack. First and second scanning devices read the identifiers on the first and second pages upon their advancement. A controller is configured to control the first and second advancing mechanism to permit the first and second pages to be scanned by the first and second scanners and to match the first pages with the second pages if the identifier on one of the advanced first pages corresponds with the identifier on one of the advanced second pages.

Abstract: A system for processing presentation instruments that includes a presentation instrument reservoir, a presentation instrument reader, a distribution stock holder, a distribution stock reader, two or more motor systems for advancing distribution stock and presentation instruments, and attaching the presentation instruments to the distribution stock when codes printed on the instruments and stock match each other. In some cases, the motor systems can interface to an interface controller via a serial interface, and the interface controller can be coupled to a process control computer via an Ethernet connection. In some cases, distribution stock is blank and has no readable code, in which case the blank stock is automatically advanced to a reject bin without interrupting the operation of system.

Abstract: An automated system for preparing cards for further processing includes an envelope feed hopper configured to receive a plurality of envelopes, each having contents including a card carrier and one or more cards attached thereto. The systems also includes an envelope opener configured to receive envelopes from the hopper and create an opening into each envelope. The system further includes a contents parser configured to separate a card carrier and card attached thereto from an envelope. The system also includes a card carrier alignment device configured to unfold a card carrier and align the carrier for further processing and a separation mechanism configured to receive card carriers from the alignment device and separate the card from the carrier. The system also includes a controller programmed to control operation of the system.

Abstract: A card reader includes a receiving arrangement configured to sequentially receive cards from an upstream process and position the cards to be read. It also includes a first reader configured to read card information from cards a first time and a second reader configured to read card information from cards a second time. The second reader is positioned such that the information is read by the second reader after the information is read by the first reader. The card reader also includes an advancing mechanism configured to advance cards from the receiving arrangement, through the first and second readers, to a downstream process. The card reader also includes a processor programmed to receive card carrier information that identifies at least one card relating to a particular card carrier. The processor also receives card information from the first reader and from the second reader.

Abstract: An insertion system for collating sheets of printed material for insertion into an envelope is disclosed. The insertion system includes an insertion machine, application software and an operating system. Included in the application software is a first function and a second function, where the first function performs tracking for each packet and the second function controls operation of the insertion machine. Each packet includes a plurality of pieces of printed material that may ultimately be sealed in an envelope. The operating system runs the application software at any given instant and executes the first and second functions.

Abstract: An insertion system for collating sheets of printed material for insertion into an envelope is disclosed. The insertion system includes an insertion machine, application software and an operating system. Included in the application software is a first function and a second function, where the first function performs tracking for each packet and the second function controls operation of the insertion machine. Each packet includes a plurality of pieces of printed material that may ultimately be sealed in an envelope. The operating system runs the application software at any given instant and executes the first and second functions.

Abstract: Systems and methods are provided for operating an inserter having hoppers from which inserts may be selected to include with a mail item. The mail item is moved sequentially, such as with a conveyor, to positions that correspond with the hoppers. At each position for the mail item, information is extracted from a job file related to how that mail item is to be processed and used to determine whether the insert from the corresponding hopper should be included with the mail item. If so, the hopper is caused to include the insert with the mail item; otherwise, the mail item is permitted to proceed to the next position without the insert being included.

Abstract: According to the invention, an insertion system for collating sheets of printed material for insertion into an envelope is disclosed. The insertion system includes an insertion machine, application software and an operating system. Included in the application software is a first function and a second function, where the first function performs tracking for each packet and the second function controls operation of the insertion machine. Each packet includes a plurality of pieces of printed material that may ultimately be sealed in an envelope. The operating system runs the application software at any given instant and executes the first and second functions.

Abstract: A method for producing and weighing a mailing unit that is formed from a plurality of components including inserts and envelopes comprises the steps of determining a weight for each of the components and electronically storing a record of the weights. The inserts are placed into the envelope to form the mailing unit, and the weight of the mailing unit is determined based on the weights of the components utilized to form the mailing unit that are stored in the weight record.

Abstract: Systems and methods are provided for operating an inserter having hoppers from which inserts may be selected to include with a mail item. The mail item is moved sequentially, such as with a conveyor, to positions that correspond with the hoppers. At each position for the mail item, information is extracted from a job file related to how that mail item is to be processed and used to determine whether the insert from the corresponding hopper should be included with the mail item. If so, the hopper is caused to include the insert with the mail item; otherwise, the mail item is permitted to proceed to the next position without the insert being included.