Abstract: A web rewinding apparatus having a mandrel cupping assembly for releasably engaging unsupported ends of a plurality of mandrels is disclosed. Each of the plurality of mandrels extends generally parallel to the web winding turret assembly axis. Each of the mandrels is driven in a closed mandrel path about the web winding turret assembly axis. The mandrel cupping assembly comprises a cupping arm turret having a cupping arm turret central axis, a mandrel cup cooperatively associated with each mandrel of the plurality of mandrels, and a first actuator.

Abstract: A winder for winding continuous webs or interleaved web segments having a machine direction and a cross-machine direction coplanar and orthogonal thereto into rolls is disclosed. The winder provides a plurality of winding spindles orbiting about a winding turret axis and a plurality of surface contact rolls cooperatively associated with a respective winding spindle. Each surface contact roll is capable of cooperative engagement with the respective winding spindle when the web material is disposed therebetween. The longitudinal axis of each surface contact roll is adjustable relative to the axis generally parallel to the winding turret axis when the web material is received by the winding spindle cooperatively associated thereto.

Abstract: A winder for winding continuous webs or interleaved web segments having a machine direction and a cross-machine direction coplanar and orthogonal thereto into rolls is disclosed. The winder comprises a first surface contact roll having a longitudinal axis parallel to the cross-machine direction associated thereto. The web material contacts at least a portion of the first surface contact roll. The winder also has a winding spindle arranged to be rotatably driven about an axis generally parallel to the longitudinal axis of the first surface contact roll. The winding spindle is capable of receiving the web material when the winding spindle is proximate the web material contacting the first surface contact roll. Each of the winding spindle and first surface contact roll is capable of cooperative engagement when the web material is disposed therebetween.

Abstract: A mandrel cupping assembly for releasably engaging unsupported ends of a plurality of mandrels is disclosed. The mandrel cupping assembly comprises a cupping arm turret having a cupping arm turret central axis, a mandrel cup cooperatively associated with each mandrel of the plurality of mandrels, at least three motion limiting devices disposed upon the cupping arms distal from the fulcrum, and a first actuator.

Abstract: A mandrel cupping assembly for releasably engaging unsupported ends of a plurality of mandrels is disclosed. The mandrel cupping assembly comprises a cupping arm turret having a cupping arm turret central axis, a mandrel cup cooperatively associated with each mandrel of the plurality of mandrels, and a first actuator.

Abstract: A web rewinding apparatus having a mandrel cawing assembly for releaseably engaging unsupported ends of a plurality of mandrels is disclosed. Each of the plurality of mandrels extends generally parallel to the web winding turret assembly axis. Each of the mandrels is driven in a closed mandrel path about the web winding turret assembly axis. The mandrel cupping assembly corn rises a cupping arm turret having a cupping arm turret central axis, a mandrel cup cooperatively associated with each mandrel of the plurality of mandrels, at least three motion limiting devices disposed upon the cupping arms, and a first actuator.

Abstract: A web rewinding apparatus having a mandrel cupping assembly for releaseably engaging unsupported ends of a plurality of mandrels is disclosed. Each of the plurality of mandrels extends generally parallel to the web winding turret assembly axis. Each of the mandrels is driven in a closed mandrel path about the web winding turret assembly axis. The mandrel cupping assembly comprises a cupping arm turret having a cupping arm turret central axis, a mandrel cup cooperatively associated with each mandrel of the plurality of mandrels, and a first actuator.

Abstract: The present invention provides for a method for rewinding a web material. The method comprises the steps of: (1) Disposing the web material on a winding spindle, the winding spindle being operatively associated with a winding turret; (2) Cooperatively engaging a contact roll with the winding spindle when the web material is disposed therebetween, the contact roll being operatively associated with the winding turret; and, (3) Adjusting the position of the contact roll upon said winding turret relative to the winding spindle as the web material is being disposed upon the winding spindle.

Abstract: A winder for winding continuous webs or interleaved web segments into rolls is disclosed. The winder has first and second rollers, a pressure assist device, a winding spindle, and a continuous belt having first and second surfaces. The belt is disposed about the first and second rollers. The web material is disposed upon at least a portion of the first surface of the belt. The winding spindle receives the web material when the spindle is proximate to the web material disposed upon the first surface of the belt. At least one of the longitudinal axis of the first roller and the longitudinal axis of the second roller is adjustable relative to the winding spindle. The pressure assist device is disposed proximate to the second surface of the belt and is adjustable relative to at least one of the second surface of the belt and the winding spindle.

Abstract: A method for rewinding a web material is disclosed. The method comprises the steps of: a) providing a conveyor belt having opposed first and second surfaces; b) providing a pressure assist device proximate to the second surface of the conveyor belt; c) disposing the web material on the first surface of the conveyor belt; d) providing at least one winding spindle having a speed profile proximate to the web material disposed upon the first surface of the conveyor belt; e) adjusting a position of at least one of the conveyor belt and the pressure assist device relative to the winding spindle to provide a compressive force to the surface of the winding spindle by the conveyor belt; f) adjusting a speed of the at least one winding spindle according to the speed profile; and, g) transferring the web material to the at least one winding spindle from the conveyor belt.

Abstract: Apparatuses are disclosed that include equipment suitable for forming selected perforation designs and patterns in web substrates. The perforation designs and patterns can be formed in linear or nonlinear fashion, can extend in the cross direction or the machine direction and can be formed to complement or match an embossed or printed design on the web. The perforation designs and patterns can be formed utilizing various mechanical perforating techniques.

Abstract: A method for rewinding a web material is disclosed. The method comprises the steps of: a) providing a conveyor belt having opposed first and second surfaces; b) providing a pressure assist device proximate to the second surface of the conveyor belt; c) disposing the web material on the first surface of the conveyor belt; d) providing at least one winding spindle having a speed profile proximate to the web material disposed upon the first surface of the conveyor belt; e) adjusting a position of at least one of the conveyor belt and the pressure assist device relative to the winding spindle to provide a compressive force to the surface of the winding spindle by the conveyor belt; f) adjusting a speed of the at least one winding spindle according to the speed profile; and, g) transferring the web material to the at least one winding spindle from the conveyor belt.

Abstract: A winder for winding continuous webs or interleaved web segments into rolls is disclosed. The winder has first and second rollers, a pressure assist device, a winding spindle, and a continuous belt having first and second surfaces. The belt is disposed about the first and second rollers. The web material is disposed upon at least a portion of the first surface of the belt. The winding spindle receives the web material when the spindle is proximate to the web material disposed upon the first surface of the belt. At least one of the longitudinal axis of the first roller and the longitudinal axis of the second roller is adjustable relative to the winding spindle. The pressure assist device is disposed proximate to the second surface of the belt and is adjustable relative to at least one of the second surface of the belt and the winding spindle.

Abstract: A winder for winding a web material into rolls is disclosed and claimed. The winder is provided with a winding spindle that is rotatably driven about an axis generally parallel to the cross-machine direction of the web material. The web material is disposed about the winding spindle when the web material is proximate thereto. The winder is also provided with a contact roll disposed adjacent, and contacting a portion of the web material being disposed about, the winding spindle. Each of the winding spindle and the contact roll are capable of cooperative engagement when the web material is disposed therebetween. Both the winding spindle and the contact roll are operatively disposed upon a winding turret. The contact roll is adjustable relative to the winding spindle when the web material is disposed upon the winding spindle.

Abstract: A method for rewinding a web material is disclosed. The method provides for the steps of (1) Disposing the web material on a first surface contact roll, (2) Providing at least one winding spindle proximate the material disposed upon the first surface contact roll, (3) Adjusting the first surface contact roll relative to the at least one winding spindle, and, (4) Transferring the web material to the at least one winding spindle from the first surface contact roll.

Abstract: A process for winding a web material such as continuous webs or interleaved web segments into rolls is disclosed. The process disposes a web material on a conveyor belt. At least one winding spindle is disposed proximate the web material disposed upon the conveyor belt. The conveyor belt is adjusted relative to the at least one winding spindle. The web material is then transferred to the at least one winding spindle from the conveyor belt.

Abstract: A winder for winding continuous webs or interleaved web segments into rolls is disclosed. The winder comprises first and second rollers, each having a generally mutually parallel longitudinal axis. The winder also has a continuous belt. The continuous web is disposed upon at least a portion of the continuous belt. A rotatably driven winding spindle is adapted to receive the continuous web or interleaved web segments when the spindle is proximate to the continuous web or interleaved web segments disposed upon the continuous belt.

Abstract: A process for making continuous stretchable substrate products comprising the steps of supplying a web of stretchable substrate having a first surface and a second surface, embossing at least one of the surfaces of the web substrate with an embossed image using at least one embossing roller, printing at least one of the surfaces of the web substrate with a printed image using at least one printing roller; wherein the embossed image and the printed image are disposed onto the substrate relative to each other such that a print/emboss registration is created, measuring the angular location of one embossing roller and translating that location into a digital signal, measuring the angular location of one printing roller and translating that location into a digital signal, manually zeroing the print/emboss registration; and automatically controlling the print and emboss rolls to maintain registration using a control program that comprises the steps of i) comparing the digital signal from the embossing roller and th

Abstract: A high speed embossing and adhesive printing process using a first and second embossing rolls having complementary embossing pattern disposed thereon. A web of sheet material is placed in contact with an adhesive applied to the first embossing roll. The adhesive forms an adhesive pattern on the web of sheet material in register with the first embossing pattern of the first embossing roll. The web of sheet material is then passed between the first and second embossing rolls which emboss the web with the complementary embossing pattern.

Abstract: An embossing and adhesive application process including the steps of: applying an adhesive to a first patterned embossing roll which is engaged with a second patterned embossing roll having a complementary pattern to the first embossing roll; passing a web of sheet material between the first and second embossing rolls at a tangential line speed to simultaneously emboss the web and direct the adhesive against the web; and splitting the adhesive such that at least some of the adhesive remains on the first embossing roll and some of the adhesive remains on the web to form an adhesive pattern between embossments on the web.