Abstract: A system can include a backend system and a sensor kit configured to monitor an industrial setting. The sensor kit can include an edge device and a plurality of sensors that capture sensor data and transmit the sensor data via a self-configuring sensor kit network. At least one sensor can capture sensor measurements and output instances of sensor data, generate and output reporting packets, and transmit the reporting packets to the edge device via the self-configuring sensor kit network in accordance with a first communication protocol. The edge device receives reporting packets from the plurality of sensors via the self-configuring sensor kit network and transmits sensor kit packets to the backend system via a public network. The backend system can include a processing system and a storage system, where the processing system performs backend operations on the sensor data and the storage systems stores the sensor data.

Abstract: An example monitoring system for data collection includes a data collector including a plurality of sensor. The system includes a data storage to store a collector route template for the plurality of sensors with a sensor collection routine defining how the plurality of sensors. The system includes a data acquisition and analysis circuit to receive detection signals and evaluate the detection values with respect to a rule, and further, based on the evaluation of the detection values with respect to the rule, to modify the sensor collection routine.

Abstract: Systems and methods for monitoring a pump and a fan are disclosed. A monitoring system for a pump may include an industrial system including a pump, a data acquisition circuit to interpret a plurality of detection values corresponding to at least one of a plurality of input sensors operationally coupled to the pump and communicatively coupled to the data acquisition circuit. A monitoring system may further include a signal evaluation circuit including a timer circuit to generate at least one timing signal and a phase detection circuit structured to determine a relative phase difference between at least one of the detection values and at least one of the timing signals from the timer circuit. A response circuit may perform at least one operation in response to the relative phase difference.

Abstract: Systems and methods for balancing remote oil and gas equipment are disclosed. An example system may include analog sensors coupled to a piece of equipment and an analog switch with a plurality of analog sensor channels, wherein a first analog sensor channel comprises a trigger channel coupled to a first of the analog sensors, and wherein a second one of the analog sensor channels comprises an input channel coupled to a second sensors. The analog switch may digitally derive a relative phase between the trigger channel and the input channel, utilize a PLL band-pass tracking filter to determine at least one of slow-speed RPMs or phase information for the piece of equipment, and a response circuit that provides a process change command to remotely balance at least one component of the piece of equipment based on the RPMs or the phase information.

Abstract: Systems, methods and apparatus for modifying a data collection trajectory for conveyors are described. An example system may include a data acquisition circuit to interpret a plurality of detection values, each corresponding to at least one of a plurality of input sensors communicatively coupled to the data acquisition circuit. The system may further include a data storage circuit to store specifications and anticipated state information for a plurality of conveyor types and an analysis circuit to analyze the plurality of detection values relative to specifications and anticipated state information to determine a conveyor performance parameter. A response circuit may initiate an action in response to the conveyor performance parameter.

Abstract: Methods and systems for a monitoring system for data collection in an industrial environment including a data collector communicatively coupled to a plurality of input channels connected to data collection points operationally coupled to an industrial component vibrationally coupled to a second industrial component in the industrial environment; a data storage structured to store a plurality of stored system response patterns; a data acquisition circuit; a data analysis circuit structured to: determine a measured noise pattern for the at least one industrial component; compare the measured noise pattern to the plurality of stored system response patterns to determine an identified noise pattern; and a response circuit structured to modify data collection from at least one input channel connected to data collection points operationally coupled to the second industrial component in response to the identified noise pattern.

Abstract: Methods and an expert system for processing a plurality of inputs collected from sensors in an industrial environment are disclosed. A modular neural network, where the expert system uses one type of neural network for recognizing a pattern relating to at least one of: the sensors, components of the industrial environment and a different neural network for self-organizing a data collection activity in the industrial environment is disclosed. A data communication network configured to communicate at least a portion of the plurality of inputs collected from the sensors to storage device is also disclosed.

Abstract: A system and method for data collection and frequency analysis with self-organization functionality includes analyzing with a processor a plurality of sensor inputs, sampling with the processor data received from at least one of the plurality of sensor inputs at a first frequency, and self-organizing with the processor a selection operation of the plurality of sensor inputs.

Abstract: System and methods for learning data patterns predictive of an outcome are described. An example system may include a plurality of input sensors communicatively coupled to a controller; a data collection circuit structured to collect output data from the plurality of input sensors; and a machine learning data analysis circuit structured to receive the output data, learn received output data patterns indicative of an outcome, and learn a preferred input data collection band among a plurality of available input data collection bands. The machine learning data analysis circuit may be structured to learn received output data patterns by being seeded with a model based on industry-specific feedback. The outcome may be at least one of: a reaction rate, a production volume, or a required maintenance.

Abstract: Systems, methods and apparatus for modifying a data collection trajectory for conveyors are described. An example system may include a data acquisition circuit to interpret a plurality of detection values, each corresponding to at least one of a plurality of input sensors communicatively coupled to the data acquisition circuit. The system may further include a data storage circuit to store specifications and anticipated state information for a plurality of conveyor types and an analysis circuit to analyze the plurality of detection values relative to specifications and anticipated state information to determine a conveyor performance parameter. A response circuit may initiate an action in response to the conveyor performance parameter.

Abstract: Systems for self-organizing collection and storage in a distribution environment are disclosed. A system may include a data collector for handling a plurality of sensor inputs from sensors in the distribution environment, wherein the sensor inputs sense at least one of an operational mode, a fault mode, a maintenance mode, or a health status of at least one target system selected from a group consisting of a power system, a conveyor system, a robotic transport system, a robotic handling system, a packing system, a cold storage system, a hot storage system, a refrigeration system, a vacuum system, a hauling system, a lifting system, an inspection system, and a suspension system. A system may further include a self-organizing system for: a storage operation of the data, a data collection operation, or a selection operation.

Abstract: In some embodiments, a monitoring system for an industrial environment includes a data collector structured to collect data from at least one of a plurality of sensors, an expert system configured to analyze the collected data and generate a corresponding heat map, and a heat map interface to provide the heat map to an AR/VR device, wherein the heat map overlays a view of the underlying sensors, and wherein the data collector is further configured to collect user data, representative of a behavior of the user, from the AR/VR device.

Abstract: Methods and an expert system for processing a plurality of inputs collected from sensors in an industrial environment are disclosed. A modular neural network, where the expert system uses one type of neural network for recognizing a pattern relating to at least one of: the sensors, components of the industrial environment and a different neural network for self-organizing a data collection activity in the industrial environment is disclosed. A data communication network configured to communicate at least a portion of the plurality of inputs collected from the sensors to storage device is also disclosed.

Abstract: Systems for self-organizing data collection and storage in a manufacturing environment are disclosed. A system may include a data collector for handling a plurality of sensor inputs from sensors in the manufacturing system, wherein the plurality of sensor inputs is configured to sense at least one of: an operational mode, a fault mode, a maintenance mode, or a health status of at least one target system. The system may also include a self-organizing system for self-organizing a storage operation of the data, a data collection operation of the sensors, or a selection operation of the plurality of sensor inputs. The self-organizing system may organize a swarm of mobile data collectors to collect data from a plurality of target systems.

Abstract: Methods and systems for a monitoring system for data collection in an industrial environment including a data collector communicatively coupled to a plurality of input channels connected to data collection points related to machine components, wherein at least one of the plurality of input channels is connected to a data collection point on a rotating machine component; a data acquisition circuit structured to interpret a plurality of detection values from the collected data, each of the plurality of detection values corresponding to at least one of the plurality of input channels; and an expert system analysis circuit structured to analyze the collected data, wherein the expert system analysis circuit determines a failure state for the rotating machine component based on analysis of the plurality of detection values, wherein upon determining the failure state the expert system analysis circuit provides the failure state to a data storage.

Abstract: Systems for self-organizing data collection and storage in a manufacturing environment are disclosed. A system may include a data collector for handling a plurality of sensor inputs from sensors in the manufacturing system, wherein the plurality of sensor inputs is configured to sense at least one of: an operational mode, a fault mode, a maintenance mode, or a health status of at least one target system. The system may also include a self-organizing system for self-organizing a storage operation of the data, a data collection operation of the sensors, or a selection operation of the plurality of sensor inputs. The self-organizing system may organize a swarm of mobile data collectors to collect data from a plurality of target systems.

Abstract: Monitoring, systems and methods for data collection in an industrial environment are disclosed. A system may include a data collector communicatively coupled to a plurality of input channels and to a network infrastructure, wherein the data collector collects data based on a selected data collection routine, a data storage structured to store a plurality of collector routes and collected data, a data acquisition circuit structured to interpret a plurality of detection values from the collected data, and a data analysis circuit structured to analyze the collected data, and sense a change in operation and determine an aggregate rate of data being collected from the plurality of input channels. If the aggregate rate exceeds a throughput parameter the data analysis circuit alters the data collection to reduce the amount of data collected or, based on the sensed change, modify a collector route.

Abstract: Systems and methods for data collection in an industrial environment are disclosed. An expert graphical user interface showing representations of components of an industrial machine to which sensors are attach is disclosed. The user interface may enable a user to select at least one of the components resulting in a search of a database of industrial machine failure modes for modes that correspond to the selected component. The corresponding failure mode may be presented to the user. The selection of the component may cause a controller to reference and implement a data collection template for configuring the system to automatically collect data from sensors associated with the selected component to detect at least one of the corresponding failure modes.

Abstract: Systems for self-organizing data collection and storage in a manufacturing environment are disclosed. A system may include a data collector for handling a plurality of sensor inputs from sensors in the manufacturing system, wherein the plurality of sensor inputs is configured to sense at least one of: an operational mode, a fault mode, a maintenance mode, or a health status of at least one target system. The system may also include a self-organizing system for self-organizing a storage operation of the data, a data collection operation of the sensors, or a selection operation of the plurality of sensor inputs. The self-organizing system may organize a swarm of mobile data collectors to collect data from a plurality of target systems.

Abstract: Systems, methods and apparatus for modifying a data collection trajectory for centrifuges are described. An example system may include a data acquisition circuit to interpret a plurality of detection values, each corresponding to at least one of a plurality of input sensors communicatively coupled to the data acquisition circuit. The system may further include a data storage circuit to store specifications and anticipated state information for a plurality of centrifuge types and an analysis circuit to analyze the plurality of detection values relative to specifications and anticipated state information to determine a centrifuge performance parameter. A response circuit may initiate an action in response to the centrifuge performance parameter.