Abstract: A connector assembly includes, a connector-body, a dress-cover, a strain-relief-device, and a housing. The a connector-body retains electrical-terminals connected to cables enclosed in conduit. The dress-cover is attached to the connector-body and routes the cables. The dress-cover has sides and a base that receive the connector-body. The strain-relief-device is attached to the dress-cover. The strain-relief-device has a close-out panel having opposed side-edges, a top-edge and a bottom-edge. The housing has walls and a bottom configured to receive the connector-body, the dress-cover, and the strain-relief-device. The walls define a slot, and the connector-body, dress-cover, and a portion of the strain-relief-device are disposed within the slot. The walls have opposing-channels on a first-side and a second-side of the slot and terminate at the stops. The opposing-channels slideably engage the opposed side-edges.

Abstract: A connector assembly includes, a connector-body, a dress-cover, a strain-relief-device, and a housing. The a connector-body retains electrical-terminals connected to cables enclosed in conduit. The dress-cover is attached to the connector-body and routes the cables. The dress-cover has sides and a base that receive the connector-body. The strain-relief-device is attached to the dress-cover. The strain-relief-device has a close-out panel having opposed side-edges, a top-edge and a bottom-edge. The housing has walls and a bottom configured to receive the connector-body, the dress-cover, and the strain-relief-device. The walls define a slot, and the connector-body, dress-cover, and a portion of the strain-relief-device are disposed within the slot. The walls have opposing-channels on a first-side and a second-side of the slot and terminate at the stops. The opposing-channels slideably engage the opposed side-edges.

Abstract: A method of closing a spatial gap between a first mating surface of a first snap locking feature defined by a first part and a second mating surface of a second snap locking feature defined by a second part. This method includes the steps of attaching the first and second parts to one another by sliding the first and second snap locking features over one another until the first mating surface is proximate the second mating surface and deforming a portion of the first part to fabricate a protrusion that contacts the second part and urges the second part in a direction effective to place the first and second mating surfaces into direct contact with one another.

Abstract: A locking retainer system configured to secure an automotive component within a motor vehicle includes a panel defining a T-shaped aperture and a retainer. The T-shaped aperture has a vertical aperture portion and a longitudinal aperture portion. The vertical aperture portion is defined by a first planar portion of the panel and the longitudinal aperture portion is defined by a second planar portion of the panel. The first planar portion is laterally offset from the second planar portion. The retainer has a vertical retainer portion and a longitudinal retainer portion and is attached to the automotive component by an elongated strut intermediate the vertical retainer portion and the automotive component. The panel is configured to receive the retainer within the aperture, thereby securing the automotive component to the panel and limiting motion of the automotive component relative to the panel along vertical, longitudinal, and lateral axes.

Abstract: A locking retainer system configured to secure an automotive component within a motor vehicle includes a panel defining a T-shaped aperture and a retainer. The T-shaped aperture has a vertical aperture portion and a longitudinal aperture portion. The vertical aperture portion is defined by a first planar portion of the panel and the longitudinal aperture portion is defined by a second planar portion of the panel. The first planar portion is laterally offset from the second planar portion. The retainer has a vertical retainer portion and a longitudinal retainer portion and is attached to the automotive component by an elongated strut intermediate the vertical retainer portion and the automotive component. The panel is configured to receive the retainer within the aperture, thereby securing the automotive component to the panel and limiting motion of the automotive component relative to the panel along vertical, longitudinal, and lateral axes.

Abstract: An electromechanical assembly includes a generally planar printed circuit board (PCB), an electrical terminal electrically and mechanically connected to the PCB and projecting from a major surface of the PCB, and a housing formed of a dielectric material having a base portion and a terminal portion. The terminal portion defines a cavity and the electrical terminal is disposed within this cavity. The terminal portion is disposed within a aperture that is defined by the base portion. The electromechanical assembly defines a gap between the base portion and the terminal portion. The terminal portion is connected to the base portion by a pair of flexible beams which may have a serpentine or ogee curve shape, each of which is attached between one of two opposed sides of the base portion and the terminal portion.

Abstract: A method of closing a spatial gap between a first mating surface of a first snap locking feature defined by a first part and a second mating surface of a second snap locking feature defined by a second part. This method includes the steps of attaching the first and second parts to one another by sliding the first and second snap locking features over one another until the first mating surface is proximate the second mating surface and deforming a portion of the first part to fabricate a protrusion that contacts the second part and urges the second part in a direction effective to place the first and second mating surfaces into direct contact with one another.

Abstract: An electromechanical assembly includes a generally planar printed circuit board (PCB), an electrical terminal electrically and mechanically connected to the PCB and projecting from a major surface of the PCB, and a housing formed of a dielectric material having a base portion and a terminal portion. The terminal portion defines a cavity and the electrical terminal is disposed within this cavity. The terminal portion is disposed within a aperture that is defined by the base portion. The electromechanical assembly defines a gap between the base portion and the terminal portion. The terminal portion is connected to the base portion by a pair of flexible beams which may have a serpentine or ogee curve shape, each of which is attached between one of two opposed sides of the base portion and the terminal portion.

Abstract: A PCB assembly includes a circuit board substrate defining a plurality of vias that are aligned along a common axis. A first via of the plurality of vias defines a circular shape and a second via defines an elongate oval shape along the common axis. The PCB assembly also includes an electrical component having a plurality of terminal pins aligned along the common axis. The plurality of terminal pins are received within the plurality of vias.

Abstract: An electrical distribution center includes a bracket. A mounting plate is secured to the bracket and includes an aperture having a perimeter. An electrical connector is disposed within the aperture and includes locating structure that is captured between the perimeter and the bracket to align and to retain the electrical connector relative to the bracket. One locating structure includes spring arms that cooperate with notches provided by the aperture. Another locating structure includes an edge captured beneath a periphery of the aperture. The mounting plate is snap-fit to the bracket over the electrical connectors.

Abstract: An electrical distribution center having a base connected to one or several wiring harnesses and a connector body that is configured to be electrically and mechanically connected to the base. The connector body houses electrical devices such as relays, fuses, and control modules. The connector body is secured to the base by a pair of slides having dog-leg shaped slots that engage studs on the base. A single slide lever having two arms attached to each of the slides is pivotably attached to the connector body and the slides and is configured to simultaneously move the dog-leg shaped slots relative to the studs on the base, thereby securing the connector body to the base.

Abstract: A housing with a self-mounting feature is provided. The housing includes a base that is configured to define a hook that cooperates with a back side of a panel and a first edge of an opening of the panel to secure the housing to a front side of the panel. The housing further includes a retainer that is operable to an un-engaged position and an engaged position. The retainer is configured to define a blocker portion that cooperates with a second edge of the opening to keep the hook adjacent to the first edge when the retainer is in the engaged position.

Abstract: A printed circuit board (PCB) assembly having a double-ended male blade electrical terminal is presented. The double-ended terminal has a first blade with a substantially uniform first thickness and a second blade opposite the first blade that has an embossed mesial region providing a substantially uniform second thickness, wherein the effective thickness of the second blade is greater than the thickness of the first blade. The terminal may be used in an electrical center of a motor vehicle to interconnect a female socket in a vehicle wiring harness to an electronic device, such as a fuse or relay, having a socket terminal that is mounted on the PCB. A method of manufacturing such as double ended-terminal is also presented.

Abstract: An electrical distribution center includes an upper housing, a circuit board disposed in the upper housing, and a lower housing having a plurality of lower terminal receiving cavities and a plurality of alignment cavities. A plurality of terminals is mounted on the circuit board such that each terminal is in electrical communication with a respective electrically conductive member. The terminals have contact portions below the circuit board and disposed in the lower terminal receiving cavities such that each of the terminals extends from the circuit board no more than a first predetermined distance. A plurality of alignment posts are fixed to the circuit board and received within the alignment cavities such that each of the alignment posts extends from the circuit board at least a second predetermined distance which is greater than the first predetermined distance.

Abstract: A printed circuit board (PCB) assembly having a double-ended male blade electrical terminal is presented. The double-ended terminal has a first blade with a substantially uniform first thickness and a second blade opposite the first blade that has an embossed mesial region providing a substantially uniform second thickness, wherein the effective thickness of the second blade is greater than the thickness of the first blade. The terminal may be used in an electrical center of a motor vehicle to interconnect a female socket in a vehicle wiring harness to an electronic device, such as a fuse or relay, having a socket terminal that is mounted on the PCB. A method of manufacturing such as double ended-terminal is also presented.

Abstract: An electrical distribution center having a base connected to one or several wiring harnesses and a connector body that is configured to be electrically and mechanically connected to the base. The connector body houses electrical devices such as relays, fuses, and control modules. The connector body is secured to the base by a pair of slides having dog-leg shaped slots that engage studs on the base. A single slide lever having two arms attached to each of the slides is pivotably attached to the connector body and the slides and is configured to simultaneously move the dog-leg shaped slots relative to the studs on the base, thereby securing the connector body to the base.

Abstract: A housing with a self-mounting feature is provided. The housing includes a base that is configured to define a hook that cooperates with a back side of a panel and a first edge of an opening of the panel to secure the housing to a front side of the panel. The housing further includes a retainer that is operable to an un-engaged position and an engaged position. The retainer is configured to define a blocker portion that cooperates with a second edge of the opening to keep the hook adjacent to the first edge when the retainer is in the engaged position.

Abstract: An electrical distribution center assembly having a connector including a plurality of terminals and a terminal stabilizer plate engaging the tips of the terminals to hold the terminals in position and resist bending prior to inserting a mating connector into the electrical distribution center assembly. The terminal stabilizer plate is held in a ready position by a releasable latch means until an axial force applied to the releasable latch means by the mating connector body exceeds a force threshold, whereby the terminal stabilizer plate is released from the ready position and is moved to a seated position. The releasable latch means may include a flexible beam or other resilient member to hold the terminal stabilizer plate in the ready position until it is released.

Abstract: An electrical distribution center assembly having a connector including a plurality of terminals and a terminal stabilizer plate engaging the tips of the terminals to hold the terminals in position and resist bending prior to inserting a mating connector into the electrical distribution center assembly. The terminal stabilizer plate is held in a ready position by a releasable latch means until an axial force applied to the releasable latch means by the mating connector body exceeds a force threshold, whereby the terminal stabilizer plate is released from the ready position and is moved to a seated position. The releasable latch means may include a flexible beam or other resilient member to hold the terminal stabilizer plate in the ready position until it is released.

Abstract: An electrical distribution center includes an upper housing, a circuit board disposed in the upper housing, and a lower housing having a plurality of lower terminal receiving cavities and a plurality of alignment cavities. A plurality of terminals is mounted on the circuit board such that each terminal is in electrical communication with a respective electrically conductive member. The terminals have contact portions below the circuit board and disposed in the lower terminal receiving cavities such that each of the terminals extends from the circuit board no more than a first predetermined distance. A plurality of alignment posts are fixed to the circuit board and received within the alignment cavities such that each of the alignment posts extends from the circuit board at least a second predetermined distance which is greater than the first predetermined distance.