Patents by Inventor Joachim Gerster

Joachim Gerster has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20220056568
    Abstract: A method of producing a CoFe alloy strip is provided. The method comprises hot rolling a CoFe alloy to form a hot rolled strip, followed by quenching the strip from a temperature above 700° C. to a temperature of 200° C. The CoFe alloy comprises an order/disorder temperature To/d and a ferritic/austenitic transformation temperature T?/?, wherein T?/?>To/d. The method further comprises cold rolling the hot rolled strip, after cold rolling, continuous annealing the strip at a maximum temperature T1, wherein 500° C.<T1<To/d, followed by cooling at a cooling rate R1 of at least 1 K/s in the temperature range of T1 to 500° C., and after continuous annealing, magnetic annealing the strip, or parts manufactured from the strip, at a temperature between 730° C. and T?/?.
    Type: Application
    Filed: August 9, 2021
    Publication date: February 24, 2022
    Inventors: NIKLAS VOLBERS, MANUEL DEMPER, JOACHIM GERSTER
  • Patent number: 10818831
    Abstract: A method for producing a thermoelectric object for a thermoelectric conversion device is provided. A starting material which has elements in the ratio of a half-Heusler alloy is melted and then cooled to form at least one ingot. The ingot is homogenized at a temperature of 1000° C. to 1400° C. for a period of time t, wherein 0.5 h?t<12 h or 24 h<t<100 h. The homogenized ingot is crushed and ground into a powder. The powder is cold-pressed and sintered at a maximum pressure of 1 MPa for 0.5 to 24 h at a temperature of 1000° C. to 1500° C.
    Type: Grant
    Filed: October 13, 2015
    Date of Patent: October 27, 2020
    Assignee: VACUUMSCHMELZE GMBH & CO. KG
    Inventors: Michael Mueller, Alberto Bracchi, Joachim Gerster
  • Patent number: 10294549
    Abstract: A soft magnetic alloy is provided that consists essentially of 47 weight percent?Co?50 weight percent, 1 weight percent?V?3 weight percent, 0 weight percent?Ni?0.2 weight percent, 0.08 weight percent?Nb?0.12 weight percent, 0 weight percent?C?0.005 weight percent, 0 weight percent?Mn?0.1 weight percent, 0 weight percent?Si?0.1 weight percent, remainder Fe.
    Type: Grant
    Filed: June 29, 2012
    Date of Patent: May 21, 2019
    Assignee: VACUUMSCHMELZE GMBH & CO. KG
    Inventors: Witold Pieper, Niklas Volbers, Joachim Gerster
  • Patent number: 9634219
    Abstract: A method for producing a thermoelectric object for a thermoelectric conversion device is provided. A starting material which contains elements in the ratio of a half-Heusler alloy is melted and then cast form an ingot. The ingot is heat-treated for 12 to 24 hours at a temperature of 1000° C. to 1200° C. The homogenised ingot is crushed and ground to provide a powder. The powder is cold-pressed and sintered for 0.5 to 24 hours at a temperature of 1000° C. to 1500° C.
    Type: Grant
    Filed: April 16, 2014
    Date of Patent: April 25, 2017
    Assignee: VACUUMSCHMELZE GMBH & CO. KG
    Inventors: Joachim Gerster, Alberto Bracchi, Michael Muller
  • Publication number: 20160190421
    Abstract: A method for producing a thermoelectric object for a thermoelectric conversion device is provided. A starting material which has elements in the ratio of a half-Heusler alloy is melted and then cooled to form at least one ingot. The ingot is homogenized at a temperature of 1000° C. to 1400° C. for a period of time t, wherein 0.5 h?t<12 h or 24 h<t<100 h. The homogenized ingot is crushed and ground into a powder. The powder is cold-pressed and sintered at a maximum pressure of 1 MPa for 0.5 to 24 h at a temperature of 1000° C. to 1500° C.
    Type: Application
    Filed: October 13, 2015
    Publication date: June 30, 2016
    Applicant: VACUUMSCHMELZE GMBH & CO. KG
    Inventors: Michael MUELLER, Alberto BRACCHI, JOACHIM GERSTER
  • Patent number: 9243304
    Abstract: A soft magnetic alloy is provided that consists essentially of 47 weight percent?Co?50 weight percent, 1 weight percent?V?3 weight percent, 0 weight percent?Ni?0.25 weight percent, 0 weight percent?C?0.007 weight percent, 0 weight percent?Mn?0.1 weight percent, 0 weight percent?Si?0.1 weight percent, at least one of niobium and tantalum in amounts of x weight percent of niobium, y weight percent of tantalum, remainder Fe. The alloy includes 0 weight percent?x<0.15 weight percent, 0 weight percent?y?0.3 weight percent and 0.14 weight percent?(y+2x)?0.3 weight percent. The soft magnetic alloy has been annealed at a temperature in the range of 730° C. to 880° C. for a time of 1 to 6 hours and comprises a yield strength in the range of 200 MPa to 450 MPa and a coercive field strength of 0.3 A/cm to 1.5 A/cm.
    Type: Grant
    Filed: June 29, 2012
    Date of Patent: January 26, 2016
    Assignee: VACUUMSCHMELZE GMBH & COMPANY KG
    Inventors: Witold Pieper, Niklas Volbers, Joachim Gerster
  • Patent number: 9057115
    Abstract: A soft magnetic alloy consists essentially of 10 percent by weight?Co?22 percent by weight, 0 percent by weight?V?4 percent by weight, 1.5 percent by weight?Cr?5 percent by weight, 0 percent by weight<Mn<1 percent by weight, 0 percent by weight?Mo?1 percent by weight, 0.5 percent by weight?Si?1.5 percent by weight, 0.1 percent by weight?Al?1.0 percent by weight and the remainder iron, the content of the elements chromium and manganese and molybdenum and aluminum and silicon and vanadium being 4.0 percent by weight?(Cr+Mn+Mo+Al+Si+V)?9.0 percent by weight.
    Type: Grant
    Filed: July 24, 2008
    Date of Patent: June 16, 2015
    Assignee: Vacuumschmelze GmbH & Co. KG
    Inventors: Witold Pieper, Joachim Gerster
  • Publication number: 20150155463
    Abstract: A thermoelectric module which has at least one thermoelectric element for converting energy between thermal energy and electrical energy. The at least one thermoelectric element has a first surface and a second surface opposite the first surface. The thermoelectric module further has a first electrode, the first electrode having at least a first region which is arranged directly on the first surface and a second electrode, the second electrode having at least a second region which is arranged directly on the second surface. At least one of the first region and the second region has a metal alloy which exhibits an Invar effect.
    Type: Application
    Filed: February 6, 2015
    Publication date: June 4, 2015
    Applicant: VACUUMSCHMELZE GMBH & CO. KG
    Inventors: Joachim GERSTER, Alberto BRACCHI, Michael MULLER
  • Patent number: 8943677
    Abstract: A method for joining core laminations by adhesive force to form a soft-magnetic laminated core by applying a coating that is wettable with epoxy resin to top sides and undersides of each sheet. The sheets are separated into core laminations made of soft-magnetic sheets, which are stacked to form a core lamination stack, and a cured adhesive introduced in a state of low viscosity into interstices between the core laminations. The core lamination stack has intermediate layers between the core laminations. For this purpose, the core laminations comprise a final-annealed, crystalline CoFe alloy, an adhesive-wettable top side and an adhesive-wettable underside. Together with the intermediate layers, the core laminations form a dimensionally accurate laminated core. The laminated core has a substantially adhesive-free contour consisting of contour surfaces of the core laminations. The adhesive is solvent-free in its low-viscosity state.
    Type: Grant
    Filed: March 26, 2009
    Date of Patent: February 3, 2015
    Assignee: Vacuumschmelze GmbH & Co. KB
    Inventors: Joachim Gerster, Witold Pieper, Harald Staubach, Dominik Fackelmann
  • Patent number: 8887376
    Abstract: The invention relates to a method for the production of a soft magnetic core for generators and generator with a core of this type. To produce a core, a plurality of magnetically activated and/or magnetically activatable textured laminations is produced from a CoFeV alloy. This plurality of laminations is then stacked to form a core assembly. Then the core assembly, if consisting of magnetically activatable laminations, is magnetically activated. Finally, the magnetically activated core assembly is eroded to produce a soft magnetic core. A core of this type is suitable for a generator with a stator and a rotor for high-speed aviation turbines, the laminations in the core assembly being oriented in different texture directions relative to one another.
    Type: Grant
    Filed: July 18, 2006
    Date of Patent: November 18, 2014
    Assignee: Vacuumschmelze GmbH & Co. KG
    Inventors: Joachim Gerster, Witold Pieper, Rudi Ansmann, Michael Koehler, Michael Von Pyschow
  • Publication number: 20140314610
    Abstract: A method for producing a thermoelectric object for a thermoelectric conversion device is provided. A starting material which contains elements in the ratio of a half-Heusler alloy is melted and then cast form an ingot. The ingot is heat-treated for 12 to 24 hours at a temperature of 1000° C. to 1200° C. The homogenised ingot is crushed and ground to provide a powder. The powder is cold-pressed and sintered for 0.5 to 24 hours at a temperature of 1000° C. to 1500° C.
    Type: Application
    Filed: April 16, 2014
    Publication date: October 23, 2014
    Inventors: Joachim GERSTER, Alberto BRACCHI, Michael MULLER
  • Patent number: 8669837
    Abstract: A laminate stack having individual soft magnetic sheets. The individual sheets are involutely curved in the laminate stack. Each individual sheet has a first long side, a second long side opposite the first long side, a first short side and a second short side opposite the first short side. The first long side has a recess, said recess being rectangular and equidistant from the first short side, the second short side and the second long side when the individual sheet is in its uncurved state.
    Type: Grant
    Filed: August 26, 2010
    Date of Patent: March 11, 2014
    Assignee: Vacuumschmelze GmbH & Co. KG
    Inventors: Joachim Gerster, Herbert Hoehn
  • Patent number: 8518194
    Abstract: A magnetic article comprises, in total, elements in amounts capable of providing at least one (La1-aMa)(Fe1-b-cTbYc)13-dXe phase and less than 0.5 Vol % impurities, wherein 0?a?0.9, 0?b?0.2, 0.05?c?0.2, ?1?d?+1, 0?e?3, M is one or more of the elements Ce, Pr and Nd, T is one or more of the elements Co, Ni, Mn and Cr, Y is one or more of the elements Si, Al, As, Ga, Ge, Sn and Sb and X is one or more of the elements H, B, C, N, Li and Be. The magnetic article comprises a permanent magnet.
    Type: Grant
    Filed: September 30, 2009
    Date of Patent: August 27, 2013
    Assignee: Vacuumschmelze GmbH & Co. KG
    Inventors: Matthias Katter, Joachim Gerster, Ottmar Roth
  • Patent number: 8405391
    Abstract: A sensor comprises a magnetic field source, at least one flux conducting soft magnetic element with at least one air gap and at least one magnetic field sensor located in the air gap and measuring a change of the magnetic field of the magnetic field source. The flux conducting soft magnetic element consists of 35% by weight?Ni?50% by weight, 0% by weight?Co?2% by weight, 0% by weight?Mn?1.0% by weight, 0% by weight?Si?0.5% by weight and 0.5% by weight?Cr?8% by weight and/or 0.5% by weight?Mo?8% by weight, wherein (Mo+Cr)?8, rest iron and unavoidable impurities.
    Type: Grant
    Filed: March 9, 2010
    Date of Patent: March 26, 2013
    Assignee: Vacuumschmelze GmbH & Co. KG
    Inventors: Johannes Tenbrink, Witold Pieper, Burkard Kraus, Joachim Gerster
  • Publication number: 20130037071
    Abstract: A thermoelectric module which has at least one thermoelectric element for converting energy between thermal energy and electrical energy. The at least one thermoelectric element has a first surface and a second surface opposite the first surface. The thermoelectric module further has a first electrode, the first electrode having at least a first region which is arranged directly on the first surface and a second electrode, the second electrode having at least a second region which is arranged directly on the second surface. At least one of the first region and the second region has a metal alloy which exhibits an Invar effect.
    Type: Application
    Filed: August 10, 2012
    Publication date: February 14, 2013
    Applicant: Vacuumschmelze GmbH & Co, KG
    Inventors: Joachim Gerster, Alberto Bracchi, Michael Müller
  • Publication number: 20130000794
    Abstract: A soft magnetic alloy is provided that consists essentially of 47 weight percent ?Co?50 weight percent, 1 weight percent V?3 weight percent, 0 weight percent ?Ni?0.2 weight percent, 0.08 weight percent ?Nb?0.12 weight percent, 0 weight percent ?C?0.005 weight percent, 0 weight percent ?Mn?0.1 weight percent, 0 weight percent ?Si?0.1 weight percent, remainder Fe.
    Type: Application
    Filed: June 29, 2012
    Publication date: January 3, 2013
    Applicant: Vacuumschmelze GmbH & Co. KG
    Inventors: Witold PIEPER, Niklas VOLBERS, Joachim GERSTER
  • Publication number: 20130000797
    Abstract: A soft magnetic alloy is provided that consists essentially of 47 weight percent?Co?50 weight percent, 1 weight percent?V?3 weight percent, 0 weight percent?Ni?0.25 weight percent, 0 weight percent?C?0.007 weight percent, 0 weight percent?Mn?0.1 weight percent, 0 weight percent?Si?0.1 weight percent, at least one of niobium and tantalum in amounts of x weight percent of niobium, y weight percent of tantalum, remainder Fe. The alloy includes 0 weight percent?x<0.15 weight percent, 0 weight percent?y?0.3 weight percent and 0.14 weight percent?(y+2x)?0.3 weight percent. The soft magnetic alloy has been annealed at a temperature in the range of 730° C. to 880° C. for a time of 1 to 6 hours and comprises a yield strength in the range of 200 MPa to 450 MPa and a coercive field strength of 0.3 A/cm to 1.5 A/cm.
    Type: Application
    Filed: June 29, 2012
    Publication date: January 3, 2013
    Applicant: Vacuumschmelze GmbH & Co. KG
    Inventors: Witold PIEPER, Niklas VOLBERS, Joachim GERSTER
  • Publication number: 20120156441
    Abstract: The invention relates to a laminated core with soft-magnetic material and to a method for joining core laminations by adhesive force to form a soft-magnetic laminated core. The laminated core comprises core laminations made of soft-magnetic sheets, which form a core lamination stack. The core lamination stack has intermediate layers between the core laminations. The intermediate layers comprise a cured adhesive introduced in a state of low viscosity into interstices between the core laminations. For this purpose, the core laminations comprise a final-annealed, crystalline CoFe alloy, an adhesive-wettable top side and an adhesive-wettable underside. Together with the intermediate layers, the core laminations form a dimensionally accurate laminated core. The laminated core has a substantially adhesive-free contour consisting of contour surfaces of the core laminations. The adhesive is solvent-free in its low-viscosity state.
    Type: Application
    Filed: March 26, 2009
    Publication date: June 21, 2012
    Applicant: Vacuumschmelze GmbH & co. KG
    Inventors: Joachim Gerster, Witold Pieper, Harald Staubach, Dominik Fackelmann
  • Publication number: 20120038439
    Abstract: A laminate stack having individual soft magnetic sheets. The individual sheets are involutely curved in the laminate stack. Each individual sheet has a first long side, a second long side opposite the first long side, a first short side and a second short side opposite the first short side. The first long side has a recess, said recess being rectangular and equidistant from the first short side, the second short side and the second long side when the individual sheet is in its uncurved state.
    Type: Application
    Filed: August 26, 2010
    Publication date: February 16, 2012
    Applicant: Vacuumschmelze GmbH & Co., KG
    Inventors: Joachim Gerster, Herbert Hoehn
  • Patent number: 8029627
    Abstract: A magnetic component for a magnetically actuated fuel injection device is formed of a corrosion resistant soft magnetic alloy consisting essentially of, in weight percent, 9%<Co<20%, 6%<Cr<15%, 0%?S?0.5%, 0%?Mn?4.5%, 0%?Al?2.5%, 0%?V?2.0%, 0%?Ti?2.0%, 0%?Mo?2.0%, 0%?Si?3.5%, 0%?C<0.05%, 0%?P<0.1%, 0%?N<0.5%, 0%?O<0.05%, 0%?B<0.01%, and the balance being essentially iron and having at least one of Al, V, Ti and Mo.
    Type: Grant
    Filed: July 27, 2007
    Date of Patent: October 4, 2011
    Assignee: Vacuumschmelze GmbH & Co. KG
    Inventor: Joachim Gerster