Patents by Inventor John David Burns

John David Burns has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 6569563
    Abstract: Cathode cans for use in air depolarized cells, and cells made with such cans. The side wall is stronger than the bottom wall, and has a smoother outwardly-disposed surface than the respective bottom wall surface. Strength, and thus hardness, of the side wall relates to strength, and thus hardness, of the bottom wall, as hardness of 130-185 relates, to hardness of 93-117, on the Vickers scale. Preferred hardness of the side wall is about 130 to 185; and of the bottom wall is about 93 to 117. The side wall is drawn, and an outwardly-disposed surface of the side wall is ironed. As ironed, the surface finish is related to surface finish of the bottom wall, at the same stage, as surface finish RA of less than 2, preferably about 0.5 to about 1.5, microinches, is related to surface finish RA of about 2 to about 5, preferably about 2.5 to about 4.5, microinches. Thickness of the side wall is generally up to about 85 percent as great as thickness of the bottom wall.
    Type: Grant
    Filed: January 12, 2001
    Date of Patent: May 27, 2003
    Assignee: Rayovac Corporation
    Inventors: Robert Adey, John David Burns, John Edward Oltman
  • Patent number: 6280876
    Abstract: This invention pertains to electrode cans and metal air electrochemical cells made with the electrode cans. The invention provides improvide structure, and methods for making the outer edge of the closed end of the can at the joinder of the closed end of the can with an side wall extinding from the closed end. A substantially flat portion of the outer surface of the closed end of the can extends outwardly of the inner surface of the side wall. The electrochemical cells are assembled using improved assembly methods. Button-type electrochemical cells made using the invention are free of the inward dishing common to especially cathode cans in such button cells.
    Type: Grant
    Filed: August 30, 1999
    Date of Patent: August 28, 2001
    Assignee: Rayovac Corporation
    Inventor: John David Burns
  • Publication number: 20010001369
    Abstract: Cathode cans for use in air depolarized cells, and cells made with such cans. The side wall is stronger than the bottom wall, and has a smoother outwardly-disposed surface than the respective bottom wall surface. Strength, and thus hardness, of the side wall relates to strength, and thus hardness, of the bottom wall, as hardness of 130-185 relates, to hardness of 93-117, on the Vickers scale. Preferred hardness of the side wall is about 130 to 185; and of the bottom wall is about 93 to 117. The side wall is drawn, and an outwardly-disposed surface of the side wall is ironed. As ironed, the surface finish is related to surface finish of the bottom wall, at the same stage, as surface finish RA of less than 2, preferably about 0.5 to about 1.5, microinches, is related to surface finish RA of about 2 to about 5, preferably about 2.5 to about 4.5, microinches. Thickness of the side wall is generally up to about 85 percent as great as thickness of the bottom wall.
    Type: Application
    Filed: January 12, 2001
    Publication date: May 24, 2001
    Inventors: Robert Adey, John David Burns, John Edward Oltman
  • Patent number: 6205831
    Abstract: Cathode cans for use in air depolarized cells, and cells made with such cans. The side wall is stronger than the bottom wall, and has a smoother outwardly-disposed surface than the respective bottom wall surface. Strength, and thus hardness, of the side wall relates to strength, and thus hardness, of the bottom wall, as hardness of 130-185 relates to hardness of 93-117, on the Vickers scale. Preferred hardness of the side wall is about 130 to 185; and of the bottom wall is about 93 to 117. The side wall is drawn, and an outwardly-disposed surface of the side wall is ironed. As ironed, the surface finish is related to surface finish of the bottom wall, at the same stage, as surface finish RA of less than 2, preferably about 0.5 to about 1.5, microinches, is related to surface finish RA of about 2 to about 5, preferably about 2.5 to about 4.5, microinches. Thickness of the side wall is generally up to about 85 percent as great as thickness of the bottom wall.
    Type: Grant
    Filed: October 8, 1998
    Date of Patent: March 27, 2001
    Assignee: Rayovac Corporation
    Inventors: Robert Adey, John David Burns, John Edward Oltman
  • Patent number: 6087030
    Abstract: This invention pertains to novel alkaline electrochemical cells having high drain capacities, especially cells having high drain rate capabilities at voltages of at least 1.1 volts for use in small appliances such as hearing aids. The anode includes anode material in the cells including potassium hydroxide, zinc powder, 0.02% to 0.5% of a reaction rate enabling compound selected from a compound of indium, cadmium, gallium, thallium, germanium, tin, or lead, with indium compounds being preferred. The anode material optionally further includes a low level of mercury, and preferably a surfactant comprising hydroxyethylcellulose. The cathode provides sufficient oxidative capability to oxidize the zinc at a sufficient rate to support the electrical drain demands on the cell. A cathode, in a preferred zinc air cell for a hearing aid, includes at least 5 air ports, evenly distributed over the surface of the bottom of the cathode can.
    Type: Grant
    Filed: February 24, 1998
    Date of Patent: July 11, 2000
    Assignee: Rayovac Corporation
    Inventors: Randall L. Collien, Patrick J. Spellman, Robert B. Dopp, John Edward Oltman, John David Burns, Joseph Lynn Passaniti, Michael Joseph Root
  • Patent number: 5945234
    Abstract: This invention pertains to electrode cans and metal air electrochemical cells made with the electrode cans. The invention provides improved structure, and methods for making the outer edge of the closed end of the can at the joinder of the closed end of the can with an side wall extending from the closed end. A substantially flat portion of the outer surface of the closed end of the can extends outwardly of the inner surface of the side wall. The electrochemical cells are assembled using improved assembly methods. Button-type electrochemical cells made using the invention are free of the inward dishing common to especially cathode cans in such button cells.
    Type: Grant
    Filed: January 6, 1997
    Date of Patent: August 31, 1999
    Assignee: Rayovac Corporation
    Inventor: John David Burns
  • Patent number: 5932367
    Abstract: This invention pertains to novel electrochemical metal air cells having improved closed circuit voltage characteristics. The improved voltage characteristics are illustrated at a constant load of 51 ohms. The closed circuit voltage during an initial placement into use of the cell of the invention has a decreased voltage drop relative to prior art cells, and recovers to a higher voltage. For example, the closed circuit voltage of the metal air cell drops to a minimum voltage during the first 20 seconds of initial placement into use. The minimum voltage is no more than 22% less than the initial open circuit voltage. This voltage drop is less than the voltage drop of other known metal air cells at 51 ohms. Metal air cells of the invention recover, during the first minute of use, to a closed circuit voltage of at least 79% of the initial open circuit voltage. The value of the open circuit voltage of the metal air cell of the invention is preferably about 1.43 volt.
    Type: Grant
    Filed: May 12, 1997
    Date of Patent: August 3, 1999
    Assignee: Rayovac Corporation
    Inventors: Randall L. Collien, Patrick J. Spellman, Robert B. Dopp, John Edward Oltman, John David Burns, Joseph Lynn Passaniti, Michael J. Root
  • Patent number: 5721065
    Abstract: This invention pertains to novel alkaline electrochemical cells having high drain capacities, especially cells having high drain rate capabilities at voltages of at least 1.1 volts for use in small appliances such as hearing aids. The anode includes anode material in the cells including potassium hydroxide, zinc powder, 0.02% to 0.5% indium as indium compound separate from the zinc powder, optionally a low level of mercury, and preferably a surfactant comprising hydroxyethylcellulose. The cathode provides sufficient oxidative capability to oxidize the zinc at a sufficient rate to support the electrical drain demands on the cell. A cathode, in a preferred zinc air cell for a hearing aid, includes at least 5 air ports, evenly distributed over the surface of the bottom of the cathode can. Cells of the invention exhibit prolonged operation at relatively constant voltage over 1.
    Type: Grant
    Filed: October 16, 1995
    Date of Patent: February 24, 1998
    Assignee: Rayovac Corporation
    Inventors: Randall L. Collien, Patrick J. Spellman, Robert B. Dopp, John Edward Oltman, John David Burns, Joseph Lynn Passaniti, Michael Joseph Root
  • Patent number: 5662717
    Abstract: This invention pertains to electrode cans and metal air electrochemical cells made with the electrode cans. The invention provides improved structure, and methods for making the outer edge of the closed end of the can at the joinder of the closed end of the can with an side wall extending from the closed end. A substantially flat portion of the outer surface of the closed end of the can extends outwardly of the inner surface of the side wall. The electrochemical cells are assembled using improved assembly methods. Button-type electrochemical cells made using the invention are free of the inward dishing common to especially cathode cans in such button cells.
    Type: Grant
    Filed: March 18, 1996
    Date of Patent: September 2, 1997
    Assignee: Rayovac Corporation
    Inventor: John David Burns
  • Patent number: 5658356
    Abstract: This invention pertains to electrode cans and metal air electrochemical cells made with the electrode cans. The invention provides improved structure, and methods for making the outer edge of the closed end of the can at the joinder of the closed end of the can with an side wall extending from the closed end. A substantially flat portion of the outer surface of the closed end of the can extends outwardly of the inner surface of the side wall. The electrochemical cells are assembled using improved assembly methods. Button-type electrochemical cells made using the invention are free of the inward dishing common to especially cathode cans in such button cells.
    Type: Grant
    Filed: March 18, 1996
    Date of Patent: August 19, 1997
    Assignee: Rayovac Corporation
    Inventor: John David Burns