Abstract: An electrode configuration for a battery cell includes a positive electrode, a negative electrode, and a separator interposed between the positive electrode and the negative electrode. The separator includes an electrically conductive protrusion inhibiting layer and a first insulating layer interposed between and electrically insulating the protrusion inhibiting layer from one of the positive and negative electrode.

Abstract: A fuel cell includes a gas diffusion layer (GM) situated between a catalyst layer of the fuel cell and a flow field plate of the fuel cell. The GM has a first region and a second region along a thickness direction of the fuel cell. The first region is adjacent to the catalyst layer and has a first thermal conductivity. The second region is adjacent to the flow field plate and has a second thermal conductivity lower than the first thermal conductivity.

Abstract: Devices, systems, and techniques for identifying a dendrite material within a battery. The method comprising receiving, by a battery management system, an output from sensing circuitry within the battery indicative of a first voltage level, detecting, by the battery management system, a change from the first voltage level to a second voltage level that is indicative of an internal short within a sensing sheet, determining by the battery management system, a resistance and a two-dimensional position of the internal short within the sensing sheet, and identifying, by the battery management system, a dendrite material based on the resistance of the internal short.

Abstract: A battery cell includes a current collector, separator, anode, and deposition biasing element. The anode is positioned between the current collector and separator, and includes an ion conducting ceramic material with a porous structure. The biasing element is positioned within the battery cell so as to bias ion deposition within the anode, during a charging process, away from the separator. A method for forming a battery cell includes electrospinning particles of material into a mesh to form an anode that includes an ionically conductive material. At least one biasing element is applied to at least one of the anode and a current collector. The anode is positioned between the current collector and a separator. The current collector and the separator are joined to the anode.

Abstract: A proton exchange membrane fuel cell includes an anode catalyst layer, a cathode catalyst layer, a proton exchange membrane separating the anode catalyst layer from the cathode catalyst layer, an oxygen inlet configured to supply oxygen to the cathode catalyst layer, and a hydrogen inlet separate from the oxygen inlet and configured to supply hydrogen to the anode catalyst layer. The fuel cell is operable to convert the hydrogen from the hydrogen inlet to hydrogen ions at the anode catalyst layer and to produce an H2O byproduct at the cathode catalyst layer where the oxygen reacts with the hydrogen ions. The fuel cell includes a water outlet for the H2O byproduct that is separate from the oxygen inlet.

Abstract: A solid-state composite electrode includes active electrode particles, ionically conductive particles, and electrically conductive particles. Each of the ionically conductive particles is at least partially coated with an isolation material that inhibits inter-diffusion of the ionically conductive particles with the active electrode particles. A battery cell includes a first current collector, a solid electrolyte layer, a first solid-state composite electrode having ionically conductive particles coated with an isolation material and positioned between the first current collector and the solid electrolyte layer, a second current collector, and a second electrode positioned between the solid electrolyte layer and the second current collector. A method of forming a solid-state composite electrode includes mixing together active electrode particles and electrically conductive particles with ionically conductive particles that are each at least partially coated with an isolation material.

Abstract: An electrochemical battery system includes at least one electrochemical cell, a thermal control system operably connected to the at least one electrochemical cell, a memory in which a physics-based model of the at least one electrochemical cell is stored and in which program instructions are stored, and a controller operably connected to the at least one electrochemical cell, the thermal control system and the memory. The controller is configured to execute the program instructions to identify a first requested operation, obtain a first generated target temperature which is based on the physics-based model and the identified first requested operation, and control the thermal control system based upon the obtained first target temperature while controlling the at least one electrochemical cell based upon the identified first requested operation.

Abstract: Described herein is a polymer-electrolyte-membrane fuel cell (PEMFC) that incorporates a shunt into the membrane separator that becomes electronically conductive around a well-defined anodic onset potential, thereby preventing excessive anodic potentials at the positive electrode that would otherwise drive deleterious parasitic reactions such as catalyst dissolution or catalyst and carbon oxidation.

Abstract: A high transference number, thin-film electrolyte structure suitable for a battery includes a non-conducting organic phase portion and plurality of ion-conducting inorganic phase structures. The inorganic phase structures are dispersed throughout the organic phase portion and arranged generally in a layer. The inorganic phase structures are configured to span a thickness of the organic phase portion such that a respective portion of each structure is exposed on opposite sides of the organic phase portion. Respective interfaces between the organic phase portion and the inorganic phase structures possess strong adhesion characteristics via an unbroken chain of ionic bonds and/or covalent bonds. The interfaces in some embodiments include at least one adhesion promoter configured to promote adhesion between the organic phase portion and the inorganic phase structures.

Abstract: A lithium battery cell having one or more protective layers between the anode current collector and a solid state separator. The protective layers prevent dendrite propagation through the battery cell and improve coulombic efficiency by reducing deleterious side reactions.

Abstract: A battery includes an electrode that exhibits a crystal structure change when lithiated beyond a threshold potential and a battery management system. The battery management system includes a controller configured to, while the battery is online, determine the threshold potential, determine battery operating parameters based on the determined threshold potential, and operate the battery based on the determined battery operating parameters.

Abstract: Described herein is a polymer-electrolyte-membrane fuel cell (PEMFC) that incorporates a shunt into the membrane separator that becomes electronically conductive around a well-defined anodic onset potential, thereby preventing excessive anodic potentials at the positive electrode that would otherwise drive deleterious parasitic reactions such as catalyst dissolution or catalyst and carbon oxidation.

Abstract: A proton exchange membrane fuel cell includes an anode catalyst layer, a cathode catalyst layer, a proton exchange membrane separating the anode catalyst layer from the cathode catalyst layer, an oxygen inlet configured to supply oxygen to the cathode catalyst layer, and a hydrogen inlet separate from the oxygen inlet and configured to supply hydrogen to the anode catalyst layer. The fuel cell is operable to convert the hydrogen from the hydrogen inlet to hydrogen ions at the anode catalyst layer and to produce an H2O byproduct at the cathode catalyst layer where the oxygen reacts with the hydrogen ions. The fuel cell includes a water outlet for the H2O byproduct that is separate from the oxygen inlet.

Abstract: A lithium cell, in particular a lithium-metal and/or lithium-ion solid electrolyte-liquid electrolyte hybrid cell, is described that includes an anode layer and a cathode layer. A separator layer is situated between the anode layer and the cathode layer. The cathode layer and/or the separator layer and/or the anode layer includes at least one solvent and/or at least one lithium conductive salt. To improve the rapid charge capacity of the cell, a dividing layer is situated between the cathode layer and the separator layer, which dividing layer is conductive for lithium ions and is impermeable for the at least one solvent of the cathode layer and/or of the separator layer and/or of the anode layer, and/or is impermeable for lithium conductive salt anions of the at least one lithium conductive salt of the cathode layer and/or of the separator layer and/or of the anode layer.

Abstract: An electrode configuration for a battery cell includes a positive electrode, a negative electrode, and a separator interposed between the positive electrode and the negative electrode. The separator includes an electrically conductive protrusion inhibiting layer and a first insulating layer interposed between and electrically insulating the protrusion inhibiting layer from one of the positive and negative electrode.

Abstract: A solid-state composite electrode includes active electrode particles, ionically conductive particles, and electrically conductive particles. Each of the ionically conductive particles is at least partially coated with an isolation material that inhibits inter-diffusion of the ionically conductive particles with the active electrode particles. A battery cell includes a first current collector, a solid electrolyte layer, a first solid-state composite electrode having ionically conductive particles coated with an isolation material and positioned between the first current collector and the solid electrolyte layer, a second current collector, and a second electrode positioned between the solid electrolyte layer and the second current collector. A method of forming a solid-state composite electrode includes mixing together active electrode particles and electrically conductive particles with ionically conductive particles that are each at least partially coated with an isolation material.

Abstract: A high transference number, thin-film electrolyte structure suitable for a battery includes a non-conducting organic phase portion and plurality of ion-conducting inorganic phase structures. The inorganic phase structures are dispersed throughout the organic phase portion and arranged generally in a layer. The inorganic phase structures are configured to span a thickness of the organic phase portion such that a respective portion of each structure is exposed on opposite sides of the organic phase portion. Respective interfaces between the organic phase portion and the inorganic phase structures possess strong adhesion characteristics via an unbroken chain of ionic bonds and/or covalent bonds. The interfaces in some embodiments include at least one adhesion promoter configured to promote adhesion between the organic phase portion and the inorganic phase structures.

Abstract: A method and system for managing a battery system. The method including receiving at least one measured characteristic of the battery over a pre-defined time horizon from the at least one sensor, receiving at least one estimated characteristic of the battery from a electrochemical-based battery model based on differential algebraic equations, determining a cost function of a Moving Horizon Estimation based on the at least one measured characteristic and the at least one estimated characteristic, updating the electrochemical-based battery model based on the cost function, estimating at least one state of the at least one battery cell by applying the electrochemical-based battery model, and regulating at least one of charging or discharging of the battery based on the estimation of the at least one state of the at least one battery cell.

Abstract: In one embodiment, an electrochemical battery system includes at least one electrochemical cell, a thermal control system operably connected to the at least one electrochemical cell, a memory in which a physics-based model of the at least one electrochemical cell is stored and in which program instructions are stored, and a controller operably connected to the at least one electrochemical cell, the thermal control system and the memory. The controller is configured to execute the program instructions to identify a first requested operation, obtain a first generated target temperature which is based on the physics-based model and the identified first requested operation, and control the thermal control system based upon the obtained first target temperature while controlling the at least one electrochemical cell based upon the identified first requested operation.

Abstract: An electrolyte structure for a battery cell with a lithium metal anode has a first side configured to contact the anode and a second side facing opposite the first side. The electrolyte structure includes a first region that is adjacent to the first side and extends towards the second side and a second region disposed between the first region and the second side. The first region has a first composition of materials that is electronically insulating such that the electrolyte is stable against the lithium metal anode. The second region has a second composition of materials that is different than the first composition and has typical electrolyte properties such as mechanical strength, stability against a cathode, and ionic conductivity. The first region and the second region define a compositional gradient across a thickness of the electrolyte structure. The compositional gradient is continuum-fabricated at one point via a gradient growth method.