Abstract: The present invention provides a method for selectively aperturing a nonwoven web. A nonwoven web is weakened along a plurality of locations and then a tensioning force is applied to the nonwoven web causing the nonwoven web to rupture at the plurality of weakened location creating a plurality of apertures in the nonwoven web coincident with the weakened locations.

Abstract: A web material which exhibits an elastic-like behavior along at least one axis when subjected to an applied and subsequently released elongation. The web material includes a strainable network having at least two visually distinct regions of the same material composition. The first region undergoes a molecular-level deformation and the second region initially undergoes a substantially geometric deformation when the web material is subjected to an applied elongation in a direction substantially parallel to the axis of elongation.

Abstract: An elastic, three-dimensional, fluid pervious, polymeric web is provided for use as a topsheet on an absorbent article. The web has a plurality of beam-like elements connected to one another forming apertures in the web. A plurality of the beam-like elements have permanently deformed sections which allow the web to extend when the web is subjected to tension providing an increased elasticity to the web.

Abstract: The present invention provides an absorbent article having multiple topsheets. The absorbent article includes a first, apertured, macroscopically expanded, three-dimensional, polymeric topsheet and a second, apertured, macroscopically expanded, three-dimensional polymeric topsheet underlying the first topsheet. The multiple topsheets provide improved masking of bodily fluids absorbed and retained by the absorbent core.

Abstract: A microbubbled, substantially fluid-impervious polymeric web exhibiting substantially the same consumer preferred soft and cloth-like tactile impression and low noise generation levels heretofore only achievable in microapertured, and hence substantially fluid pervious, polymeric webs. In a particularly preferred embodiment, the present invention pertains to a microbubbled polymeric web exhibiting a fine-scale pattern of discrete mushroom-shaped surface aberrations, each of said surface aberrations having its amplitude oriented substantially perpendicular to the surface in which the surface aberration originates. However, unlike microapertured webs which are fluid pervious, at least one tiny, continuous membrane bubble, i.e., a microbubble, is provided substantially coincidental with the maximum amplitude of each surface aberration. Thus, the microbubbled web is substantially fluid-impervious.

Abstract: The present invention provides for a process for transforming a substantially continuous web of substantially planar, deformable material having an indefinite length, a first surface, and a second surface into a formed material. The material has a transformation temperature range. The process comprises the following steps:(a) The web of material is provided on a forming structure with the first surface of the web of material proximate a forming surface of the forming structure. The forming surface moves in a direction of the length of the web of material and carries the web of material in that direction.(b) A liquid stream is applied to the second surface of the web of material. The liquid stream has sufficient force and mass flux to cause the web of material to be deformed toward the forming surface, such that the material acquires a substantial three-dimensional conformation.

Abstract: A method for applying a high pressure liquid jet or stream to a web of polymeric film while the film is supported on a moving forming structure to produce a novel microbubbled substantially fluid-impervious web exhibiting substantially the same consumer preferred soft and silky tactile impression and reduced noise generation levels heretofore only achievable in microapertured, and hence substantially fluid pervious polymeric webs. In a particularly preferred embodiment, the microbubbled polymeric web exhibits a fine-scale pattern of discrete mushroom shaped surface aberrations, each of said surface aberrations having its amplitude oriented substantially perpendicular to the surface in which the surface aberration originates. Apparatus for producing microbubbled webs either in "planar" or "macroscopically expanded" form are also disclosed.

Abstract: A method for hydraulically deforming a web of polymeric film while the film is supported on a moving forming structure to produce a novel microbubbled substantially fluid-impervious web exhibiting substantially the same consumer preferred soft and silky tactile impression and reduced noise generation levels heretofore only achievable in microapertured, and hence substantially fluid pervious polymeric webs. In a particularly preferred embodiment, the microbubbled polymeric web exhibits a fine-scale pattern of discrete mushroom shaped surface aberrations, each of said surface aberrations having its amplitude oriented substantially perpendicular to the surface in which the surface aberration originates. The method may also be utilized to produce fluid pervious microapertured webs which are known in the art. Apparatus for producing microbubbled and/or microapertured webs either in "planar" or "macroscopically expanded" form are also disclosed.

Abstract: The present invention provides for a process for transforming a substantially continuous web of substantially planar, deformable material having an indefinite length, a first surface, and a second surface into a formed material. The material has a transformation temperature range. The process comprises the following steps:(a) The web of material is provided on a forming structure with the first surface of the web of material proximate a forming surface of the forming structure. The forming surface moves in a direction of the length of the web of material and carries the web of material in that direction.(b) A liquid stream is applied to the second surface of the web of material. The liquid stream has sufficient force and mass flux to cause the web of material to be deformed toward the forming surface, such that the material acquires a substantial three-dimensional conformation.

Abstract: A backing for an absorptive device such as a disposable diaper or a sanitary napkin, said backing comprising a combination of two layers. The first layer which does not contact the wearer's skin is preferably comprised of a liquid-impervious layer of polymeric film or the like. The second layer is also preferably comprised of a polymeric film which has been made pervious to liquid by providing a multiplicity of relatively small protuberances, each ending in an aperture, substantially across its entire surface. The apertured protuberances, which resemble a tiny volcano in cross-section, exhibit a soft, highly consumer preferred tactile impression which is sometimes characterized as "silky".In backsheets of the present invention, the second layer is oriented so that the tiny volcano-like cusps of the second layer constitute the exposed portion of the backsheet. This minimizes the area of contact between the backsheet and the wearer's skin.

Abstract: A macroscopically expanded, three-dimensional fluid-handling polymeric web having first and second surfaces located in substantially parallel planes which are remote from one another. The web includes a multiplicity of fluid-handling capillary networks of macroscopic cross-section for rapidly transmitting fluids which are dynamically deposited on the first surface of said web to the second surface of said web using the dynamic and gravitational head of the fluid as a primary driving force. Each of the macroscopic cross-section capillary networks originates as an aperture in the first surface of the web and has a continuously interconnected sidewall extending in the direction of the second surface of said web. The continuously interconnected sidewall terminates to form at least one aperture in the second surface of said web, whereby the bulk of the dynamically deposited fluid is transmitted from the first surface to the second surface of said web by the macroscopic cross-section capillary networks.

Abstract: A microapertured polymeric web exhibiting a substantially uniform soft and silky tactile impression on at least one of its surfaces. In a preferred embodiment the present invention relates to webs exhibiting a fine scale pattern of discrete surface aberrations, each of said surface aberrations having its amplitude oriented substantially perpendicular to the surface in which said surface aberration originates. At least one tiny aperture (microaperture) is provided substantially coincidental with the maximum amplitude of each surface aberration. The discontinuity created by the aperture at the peak of each of the surface aberrations substantially reduces the resistance to both compression and shear of each individual surface aberration.

Abstract: A continuous, multi-phase process for debossing and perforating a substantially continuous web of substantially planar polymeric film to coincide with the image of one or more forming structures, each having a patterned forming surface with a multiplicity of holes and an opposed surface. Each forming structure is open from the holes in the forming surface to its opposed surface. The web of film has an indefinite length, a first surface, a second surface and a thickness. The thickness comprises the distance between the first surface and the second surface. The process comprises at least two sequential forming phases, one of which involves three-dimensional conformance of the web to the macroscopic profile of the forming structure and another of which involves aperturing of the web to coincide with fine-scale apertures in either the same or a separate forming structure.