Abstract: A splice terminal for connecting a magnet wire to a lead wire. The splice terminal includes a first closed section and a second open section. The first closed section has a first section bottom wall, first section side walls and a first section top wall. An opening is provided between the first section bottom wall, the first section side walls and the first section top wall. The opening is configured to receive the magnet wire therein. The opening has a height between the first section bottom wall and the first section top wall which is larger than the diameter of the magnet wire. The second open section has a second section bottom wall and second section side walls. The second section is configured to receive the magnet wire and the lead wire therein.

Abstract: A splice terminal for connecting a magnet wire to a lead wire. The splice terminal includes a first closed section and a second open section. The first closed section has a first section bottom wall, first section side walls and a first section top wall. An opening is provided between the first section bottom wall, the first section side walls and the first section top wall. The opening is configured to receive the magnet wire therein. The opening has a height between the first section bottom wall and the first section top wall which is larger than the diameter of the magnet wire. The second open section has a second section bottom wall and second section side walls. The second section is configured to receive the magnet wire and the lead wire therein.

Abstract: A wire stop assembly is provided for a terminal crimping machine that crimps a terminal to a wire. The terminal crimping machine includes a crimping zone. The wire stop assembly includes a wire stop member having a stop surface configured to engage the wire to limit an amount of travel of the wire in the crimping zone. The wire stop member is movable relative to the crimping zone in a floating direction. A biasing mechanism is configured to exert a biasing force on the wire stop. The biasing force provides a resistance to the movement of the wire stop member in the floating direction.

Abstract: A wire stop assembly is provided for a terminal crimping machine that crimps a terminal to a wire. The terminal crimping machine includes a crimping zone. The wire stop assembly includes a wire stop member having a stop surface configured to engage the wire to limit an amount of travel of the wire in the crimping zone. The wire stop member is movable relative to the crimping zone in a floating direction. A biasing mechanism is configured to exert a biasing force on the wire stop. The biasing force provides a resistance to the movement of the wire stop member in the floating direction.

Abstract: An apparatus for inserting terminals carried on a carrier strip into cavities in a housing having a slide assembly with a cam track movable between a first and a second position, and a pivoting lever with a cam follower. The cam follower is positioned in and cooperates with the cam track. The lever is movable between an open and closed position and has first and second shearing blades. An eccentric pin extends through the lever and is attached to a rotary actuator. The eccentric pin is positioned to act as the pivot point for the lever. The rotary actuator is movable between an engaged and disengaged position. As the lever is moved to the closed position, the first shearing blades engage and shear a first portion of the carrier strip. As the rotary actuator moves to an engaged position, the second shearing blade engages and shears a second portion of the carrier strip.

Abstract: A wire presentation device for a terminal including a saddle includes at least one guard wall, and at least one guide member rotatably mounted to the guard wall and positionable between a loading position and a crimping position. The guide member is configured to funnel wire into the saddle of the terminal in the loading position. The guard wall includes a curved guide slot therein, the at least one guide member extends proximate the slot. A spring element biases the guide member in the loading position and a position of the guide member relative to the guard wall is adjustable. The guide member has a contoured outer surface, and the outer surface has a flat section therein for accommodating an adjustable positioning member. The guide member is configured to be positioned away from the terminal when in the crimping position.

Abstract: An apparatus for inserting terminals carried on a carrier strip into cavities in a housing having a slide assembly with a cam track movable between a first and a second position, and a pivoting lever with a cam follower. The cam follower is positioned in and cooperates with the cam track. The lever is movable between an open and closed position and has first and second shearing blades. An eccentric pin extends through the lever and is attached to a rotary actuator. The eccentric pin is positioned to act as the pivot point for the lever. The rotary actuator is movable between an engaged and disengaged position. As the lever is moved to the closed position, the first shearing blades engage and shear a first portion of the carrier strip. As the rotary actuator moves to an engaged position, the second shearing blade engages and shears a second portion of the carrier strip.