Abstract: A smokeless tobacco product configured for insertion into the mouth of a user of the product is provided, the tobacco product including a water-permeable pouch containing a tobacco formulation, the tobacco formulation including a tobacco material and a plurality of microcapsules dispersed within the tobacco material, the plurality of microcapsules including an outer shell encapsulating an internal payload. The internal payload may include an additive such as water, flavorants, binders, colorants, pH adjusters, buffering agents, fillers, disintegration aids, humectants, antioxidants, oral care ingredients, preservatives, additives derived from herbal or botanical sources, and mixtures thereof. Microencapsulated flavorants include tobacco-containing flavorants, such as tobacco extracts or a particulate tobacco material, sweeteners (e.g., sweeteners containing neotame), and vanillin (optionally in a complexed form).

Abstract: The invention provides a process for preparing a tobacco composition suitable for use as a smokeless tobacco composition, the process including: providing a slurry comprising water and a tobacco material, the slurry comprising at least about 75% by weight water, based on the total weight of the slurry; heating the slurry to a temperature of at least about 60° C. for a time sufficient to pasteurize the tobacco material; adding an amount of a base to the slurry sufficient to raise the pH of the slurry to at least about 8.5, thereby forming a pH-adjusted slurry; and continuing to heat the pH-adjusted slurry to a temperature of at least about 60° C. for a time sufficient for the pH of the slurry to drop at least about 0.5 pH unit following the adding step.

Abstract: The invention relates to a smokeable filler material having an increased fill value and processes for making the smokeable filler. The smokeable filler has a fill value of at least 5 cc/g and comprises a cellulose material, a humectant, an inert filler, a binder, and optionally a tobacco containing material.

Abstract: A smokeless tobacco product is provided. A water-permeable pouch containing a tobacco formulation and configured for insertion into the mouth of a user of that product is provided. The tobacco formulation includes granular tobacco and a buffer comprised of sodium carbonate and sodium bicarbonate. An outer packaging material enveloping the pouch is provided and is sealed so as to allow a controlled environment to be maintained within.

Abstract: A smokeless tobacco formulation includes particles or pieces of tobacco, and may include other ingredients, such as salts, sweeteners, binders, colorants, pH adjusters, fillers, flavoring agents, disintegration aids, antioxidants, humectants, and preservatives. The moisture content of the particles of the tobacco may vary. Certain smokeless tobacco products have the form of tobacco compositions or formulations that result from casting or otherwise forming a slurry incorporating tobacco material and other components as a film or sheet. Certain smokeless tobacco products have the form of tobacco compositions or formulations that result from pressing, extruding or otherwise forming a mixture incorporating tobacco material and other components into a desired shape. The foregoing tobacco products, as well as snus-type products, can be packaged under conditions of controlled atmosphere.

Abstract: A smokeless tobacco product configured for insertion into the mouth of a user of the product is provided, the tobacco product including a water-permeable pouch containing a tobacco formulation, the tobacco formulation including a tobacco material and a plurality of microcapsules dispersed within the tobacco material, the plurality of microcapsules including an outer shell encapsulating an internal payload. The internal payload may include an additive such as water, flavorants, binders, colorants, pH adjusters, buffering agents, fillers, disintegration aids, humectants, antioxidants, oral care ingredients, preservatives, additives derived from herbal or botanical sources, and mixtures thereof. Microencapsulated flavorants include tobacco-containing flavorants, such as tobacco extracts or a particulate tobacco material, sweeteners (e.g., sweeteners containing neotame), and vanillin (optionally in a complexed form).

Abstract: A smoking article having one or more reconstituted tobacco split inner wrap strips is described. One or more split inner wrap strips extend coaxially along the tobacco column between the inner surface of an outer wrap of cigarette paper and the tobacco column. The tobacco blend includes burley and a second tobacco, such as flue-cured, oriental, Maryland, or rare and exotic tobaccos, and combinations thereof This blend improves burley smoke character without increasing Hoffman analyte levels, especially tobacco-specific nitrosamines (i.e., TNSAs). A cigarette with an improved burley smoke character without increasing Hoffman analyte levels is also described.

Abstract: The present invention is directed to a cigarette comprising a tobacco rod having a smokable filler material contained within a circumscribing outer wrapping material, and one or more inner wrapping strips positioned between the tobacco rod and the outer wrapping material and extending longitudinally along the tobacco rod. The inner wrapping strips comprise a binder in the form of an alkali metal salt and comprise a total alkali metal content of at least about 30,000 ?g based on the total weight of the inner wrapping strips. The total alkali metal content can be derived from the alkali metal salt binder alone or a combination of the alkali metal salt binder and a second alkali metal additive. The inner wrapping strips can exhibit an ignition temperature of at least about 625° C. and may comprise 1 to about 8 strips, each strip having a width of about 2 to about 10 mm.

Abstract: A process for reducing lignin and nitrogenous content in tobacco lamina and tobacco fiber material, including whole leaf, stems, scraps, fines and lamina, as well as burley leaf and stem, in an extraction with a solution containing hydrogen peroxide and an alkali metal hydroxide. The treated tobacco may then be further processed for use in cigarettes and other smoking articles.

Abstract: The invention relates to a smokeable filler material having an increased fill value and processes for making the smokeable filler. The smokeable filler has a fill value of at least 5 cc/g and comprises a cellulose material, a humectant, an inert filler, a binder, and optionally a tobacco containing material.

Abstract: A process for manufacturing a smoking material with reduced levels of nitrogenous compounds by contacting a tobacco material with an aqueous solvent, separating the aqueous solvent from the tobacco fiber portion, mixing the tobacco fiber portion with a cellulose containing material, and optionally adding back the aqueous solvent which may have been treated and/or concentrated.

Abstract: The present invention provides for a process for removing nitrogen containing compounds from tobacco with minimum removal of desired compounds. The process includes the steps of mixing a tobacco containing material with an aqueous solvent to form an extract; the extract is then separated from the tobacco containing material and contacted with an adsorbent material. The adsorbent material is selected from the group consisting of a bentonite and a charcoal material, ?-cyclodextrin, cellulose acetate and combinations thereof. The extract is then added back to the tobacco containing material that may or may not have been processed.

Abstract: A reconstituted tobacco sheet for use in a cigarette includes up to about 80% by weight of wood pulp, up to about 30% by weight of a binder, and up to about 80% by weight of tobacco. A humectant and a flavor may be included.

Abstract: A smoking article having one or more reconstituted tobacco split inner wrap strips is described. One or more split inner wrap strips extend coaxially along the tobacco column between the inner surface of an outer wrap of cigarette paper and the tobacco column. The tobacco blend includes burley and a second tobacco, such as flue-cured, oriental, Maryland, or rare and exotic tobaccos, and combinations thereof. This blend improves burley smoke character without increasing Hoffman analyte levels, especially tobacco-specific nitrosamines (i.e., TNSAs). A cigarette with an improved burley smoke character without increasing Hoffman analyte levels is also described.

Abstract: A process for reducing lignin and nitrogenous content in tobacco lamina and tobacco fiber material, including whole leaf, stems, scraps, fines and lamina, as well as burley leaf and stem, in an extraction with a solution containing hydrogen peroxide and an alkali metal hydroxide. The treated tobacco may then be further processed for use in cigarettes and other smoking articles.

Abstract: A process for reducing lignin and nitrogenous content in tobacco lamina and tobacco fiber material, including whole leaf, stems, scraps, fines and lamina, as well as burley leaf and stem, in an extraction with a solution containing hydrogen peroxide and an alkali metal hydroxide. The treated tobacco may then be further processed for use in cigarettes and other smoking articles.

Abstract: A process for manufacturing reconstituted tobacco with reduced nitrogenous content by submitting cured tobacco material, including whole leaf, stems, scraps, fines and lamina, as well as burley leaf and stem, to an extraction with a solution containing sodium acetate, sodium hydroxide, potassium hydroxide or mixtures thereof. The extraction process, in addition to denitrifying the tobacco material, also produces reconstituted tobacco paper with characteristics similar to flue cured tobacco leaf.