Abstract: A mirror construction includes an interior rearview mirror housing having a socket, and includes a mirror mount having a ball section that angularly and adjustably engages the socket to form a ball connection. The ball section has a radially open portion permitting wiring to be laid laterally into the ball section to facilitate assembly. A wedge fits in the open portion for holding the open portion so that the ball connection cannot distort and collapse over time. The mount includes a window for snap-attachment of an electrical connector for the wiring.

Abstract: An electrochromic mirror is disclosed for use in a vehicle rearview mirror assembly having a light source positioned behind the electrochromic mirror for selectively projecting light through the mirror. The electrochromic mirror includes front and rear spaced elements each having front and rear surfaces and being sealably bonded together in a spaced-apart relationship to define a chamber, a layer of transparent conductive material disposed on the rear surface of the front element, at least one solution-phase electrochromic material contained within the chamber, and a second electrode overlying the front surface of the rear element in contact with the electrochromic material. The second electrode includes a layer of reflective material and a coating of electrically conductive material that is at least partially transmissive and is disposed over substantially all of the front surface of the rear element.

Abstract: A mount adjustably supports a mirror assembly to a vehicle windshield. The mount includes a housing with a pocket shaped to completely receive a portable communication device, such as a portable telephone, with the device's antenna extending from the pocket. A door on the mount is positioned to close and positively capture the communication device in the mount housing. The door includes a push-push latch to provide secure retention of the communication device, but further includes a dampener for smooth door movement. The door is aesthetically designed for optimal function and appearance.

Abstract: An electrochromic mirror is disclosed for use in a vehicle rearview mirror assembly having a light source positioned behind the electrochromic mirror for selectively projecting light through the mirror. The electrochromic mirror includes front and rear spaced elements each having front and rear surfaces and being sealably bonded together in a spaced-apart relationship to define a chamber, a layer of transparent conductive material disposed on the rear surface of the front element, at least one solution-phase electrochromic material contained within the chamber, and a second electrode overlying the front surface of the rear element in contact with the electrochromic material. The second electrode includes a layer of reflective material and a coating of electrically conductive material that is at least partially transmissive and is disposed over substantially all of the front surface of the rear element.

Abstract: A rearview mirror assembly is disclosed including a housing adapted to be mounted to the vehicle, a mirror disposed in the housing, at least one electrically powered device disposed in the housing, and a power supply for receiving power from a vehicle power source having a voltage in excess of about 24 V and for supplying power at a voltage of about 5 V or less to the electrically powered device. The electrically powered device and the power supply exhibit an electromagnetic interference level of less than about 41 dB&mgr;V/m for emissions in the frequency range from about 0.4 MHz to about 20 MHz. The mirror is preferably an electrochromic mirror, and the electrically powered device may be a control circuit for the electrochromic mirror.

Abstract: A modular vehicle window assembly is provided which has attached thereto interior vehicle accessories. In a preferred embodiment, the window panel assembly includes a window panel disposed within or covering a window opening formed in the vehicle. The window panel may optionally contain a conventional gasket or sealing structure to provide a weather-tight seal in the window opening. Supported on and interconnecting to the interior surface of the window panel are any one of a number of different accessory configurations, including centerline, island, and peninsular overhead consoles providing storage space, overhead lighting, and air conditioning vents for use by the occupants. Other accessories which may be used include an instrument display assembly, a control assembly, a window shade assembly, and a hand-hold assembly.

Abstract: A window panel assembly for use in a vehicle includes a window panel having interior and exterior surfaces and a power strip attached to the interior surface of the window panel. The power strip includes a channel receiving an electrically powered accessory such as a map light. The accessory is movable to a number of positions within the channel to accommodate the needs of a vehicle occupant. Preferably, the assembly is used in the roof area of the vehicle such that the accessory is supported overhead of the passenger compartment. An opaque frit layer may be included on the window panel to conceal the power strip when the assembly is viewed from the exterior.

Abstract: A mirror includes an electrochromic mirror subassembly including front and rear transparent elements, a layer of electrochromic material associated with the front and rear transparent elements, and a reflective layer, a portion of the reflective layer defining an opening. An indicia panel is located proximate the mirror subassembly and covers the opening, and one or more light sources are positioned to pass light through the indicia panel and the opening of the electrochromic mirror subassembly to illuminate detailed symbols and information on the indicia panel. The indicia panel is adhered to the mirror subassembly, and a housing and a mating bezel are configured to receive the mirror subassembly. The indicia panel includes a pair of apertured locator tabs, and the bezel includes protrusions that engage the apertured locator tabs to accurately locate the indicia panel and the mirror subassembly and also a printed circuit board in the housing.

Abstract: Electrochromic rearview mirrors having reduced apparent size bezels are disclosed. Visual characteristics of the bezel, such as lightness value, are controlled in order to reduce the apparent size of the bezel. The lightness value of the bezel is preferably matched to the lightness value of the electrochromic mirror. In addition, the color value of the bezel may also be controlled. The electrochromic rearview mirrors may be mounted in the interior or on the exterior of vehicles.

Abstract: A mounting assembly for a vehicle interior rearview mirror of the automatic dimming type includes a vehicle mount having a rearwardly projecting first ball portion, a tube having a first end that receives the first ball portion and a second end including a rearwardly projecting second ball portion fixed with respect to the tube and having a wire hole therethrough, a ball clamp within the tube for engaging the first ball portion, a helical spring for biasing the ball clamp to a clamping relationship with the first ball portion, and a mirror socket for receiving and clamping the second ball portion. The tube of the mounting assembly and the first ball portion are unitary in one embodiment, while another embodiment has the tube and second ball portion provided with flanges that are biased into engagement with each other by the helical spring.

Abstract: A modular vehicle window assembly is provided which has attached thereto interior vehicle accessories. In a preferred embodiment, the window panel assembly includes a window panel disposed within or covering a window opening formed in the vehicle. The window panel may optionally contain a conventional gasket or sealing structure to provide a weather-tight seal in the window opening. Supported on and interconnecting to the interior surface of the window panel are any one of a number of different accessory configurations, including centerline, island, and peninsular overhead consoles providing storage space, overhead lighting, and air conditioning vents for use by the occupants. Other accessories which may be used include an instrument display assembly, a control assembly, a window shade assembly, and a hand-hold assembly.

Abstract: A panel assembly and method for manufacturing the panel assembly, especially adapted for use in vehicles, includes a panel of predetermined size and geometry wherein a surface of the panel to receive a gasket is primed using a material especially adapted to prepare the panel surface to bond with the gasket. The desired gasket profile is molded separately from the panel from a polymeric material. Following formation of the gasket, the panel is located thereon and pressed into intimate contact with the gasket for a prescribed period of time. The panel and attached panel are removed as an assembly. Additional or optional steps may be followed including preheating the panel and primed surface prior to bonding to shorten the cycle time and improve adhesion. Moreover, heat may be applied to the contact boundary between the panel and gasket substantially simultaneously with the application of pressure. The steps of heating and applying pressure may be repeated to insure proper adhesion.

Abstract: A modular vehicle window assembly is provided which has attached thereto interior vehicle accessories. In a preferred embodiment, the window panel assembly includes a window panel disposed within or covering a window opening formed in the vehicle. The window panel may optionally contain a conventional gasket or sealing structure to provide a weather-tight seal in the window opening. Supported on and interconnecting to the interior surface of the window panel are any one of a number of different accessory configurations, including centerline, island, and peninsular overhead consoles providing storage space, overhead lighting, and air conditioning vents for use by the occupants. Other accessories which may be used include an instrument display assembly, a control assembly, a window shade assembly, and a hand-hold assembly.

Abstract: A panel assembly and method for manufacturing the panel assembly, especially adapted for use in vehicles, includes a panel of predetermined size and geometry wherein a surface of the panel to receive a gasket is primed using a material especially adapted to prepare the panel surface to bond with the gasket. The desired gasket profile is molded separately from the panel from a polymeric material. Following formation of the gasket, the panel is located thereon and pressed into intimate contact with the gasket for a prescribed period of time. The panel and attached panel are removed as an assembly. Additional or optional steps may be followed including preheating the panel and primed surface prior to bonding to shorten the cycle time and improve adhesion. Moreover, heat may be applied to the contact boundary between the panel and gasket substantially simultaneously with the application of pressure. The steps of heating and applying pressure may be repeated to insure proper adhesion.

Abstract: A panel assembly and method for manufacturing the panel assembly, especially adapted for use in vehicles, includes a panel of predetermined size and geometry wherein a surface of the panel to receive a gasket is primed using a material especially adapted to prepare the panel surface to bond with the gasket. The desired gasket profile is molded separately from the panel from a polymeric material. Following formation of the gasket, the panel is located thereon and pressed into intimate contact with the gasket for a prescribed period of time. The panel and attached panel are removed as an assembly. Additional or optional steps may be followed including preheating the panel and primed surface prior to bonding to shorten the cycle time and improve adhesion. Moreover, heat may be applied to the contact boundary between the panel and gasket substantially simultaneously with the application of pressure. The steps of heating and applying pressure may be repeated to insure proper adhesion.