Abstract: In some embodiments, a method is provided that includes (1) providing aluminum; (2) providing carbon nanotube material; (3) combining the aluminum and carbon nanotube material to form a current-carrying, aluminum-carbon-nanotube component of an electrical switch device; and (4) assembling the electrical switch device using the aluminum-carbon-nanotube component. The aluminum-carbon-nanotube component is formed so as to have at least one of lower electrical resistivity and greater thermal conductivity than a component formed of aluminum without carbon nanotube material. Numerous other embodiments are provided.

Abstract: A circuit breaker comprises a body made of a nanocomposite material formed by insertion of nano particles of a nano particles material in thermoplastic polymer of a thermoplastic polymer material. A method of reinforcing a material with another material, the method comprises mixing homogenously a thermoplastic polymer material with a nano particles material in a hot process to reinforce the thermoplastic polymer material with the nano particles material and forming a nanocomposite material by insertion of nano particles of the nano particles material in thermoplastic polymer of the thermoplastic polymer material. The nano particles material has a mechanical wear property, a dielectric property and a thermal property of fire retardant.

Abstract: A circuit breaker comprises a contact and a line terminal configured that are bound in an assembly using a silver nanoparticles (Np—Ag) material that is synthesized by reducing a precursor salt in presence of a reducing agent. The contact comprises a silver alloy material having a first surface. The line terminal comprises a non-ferrous material having a second surface such that a plurality of drops of the silver nanoparticles (Np—Ag) material synthesized using a green chemistry process are applied in an interface between the first surface of the contact and the second surface of the line terminal by performing a resistance projection welding to bind the two components.

Abstract: In some embodiments, a method is provided that includes (1) providing aluminum; (2) providing carbon nanotube material; (3) combining the aluminum and carbon nanotube material to form a current-carrying, aluminum-carbon-nanotube component of an electrical switch device; and (4) assembling the electrical switch device using the aluminum-carbon-nanotube component. The aluminum-carbon-nanotube component is formed so as to have at least one of lower electrical resistivity and greater thermal conductivity than a component formed of aluminum without carbon nanotube material. Numerous other embodiments are provided.

Abstract: A circuit breaker comprises a body made of a nanocomposite material formed by insertion of nano particles of a nano particles material in thermoplastic polymer of a thermoplastic polymer material. A method of reinforcing a material with another material, the method comprises mixing homogenously a thermoplastic polymer material with a nano particles material in a hot process to reinforce the thermoplastic polymer material with the nano particles material and forming a nanocomposite material by insertion of nano particles of the nano particles material in thermoplastic polymer of the thermoplastic polymer material. The nano particles material has a mechanical wear property, a dielectric property and a thermal property of fire retardant.