Abstract: The present invention provides a collapsible container for holding product therein during shipment and being returned for reuse that has a collapsible body, tracks attached to opposite sides of the collapsible body, and a plurality of support members extending between the tracks. Sliders are located at the ends of flexible supports, the sliders being slidable in the tracks to move the support members. The support members support dunnage for supporting products for storage or shipment.

Abstract: A process of making a multilayered product having an interior honeycomb layer or core. The interior layer is formed by passing a generally flat web of material between rollers to create a corrugated web. The corrugated web is cut and folded to create the honeycomb core. Outer protective skins are applied to exterior surfaces of the interior layer to create a multilayered material which is then cut to size.

Abstract: A process of making a multilayered product having an interior honeycomb layer or core. The interior layer is formed by extruding a generally corrugated web of material. The corrugated web is cut and folded to create the honeycomb core. Outer protective skins are applied to exterior surfaces of the interior layer to create a multilayered material which is then cut to size.

Abstract: A process of making a multilayered product having an interior honeycomb layer or core. The interior layer is formed by passing a generally flat web of material between rollers to create a corrugated web. The corrugated web is cut and folded to create the honeycomb core. Outer protective skins are applied to exterior surfaces of the interior layer to create a multilayered material which is then cut to size.

Abstract: A process of making a multi-layered product (50) made from multiple extruded sheets or webs (51, 52) of material laminated or joined together. In several embodiments, at least one of the webs is made of different materials, such that the extrudate (12, 12a, 12b) has different properties. When introduced into a dimpler (15, 68,108), the extrudate (12, 12a, 12b) is treated such that a plurality of dimples (26, 28, 72, 74, 112) are created in the web. A pair of outer skins (52, 52A, 72, 92) may be laminated or applied to the dimpled interior layer (24, 51, 70, 90, 100,110). Each outer skin (52, 52A, 72, 92, 102, 116) may have identical properties or different properties.

Abstract: A product (10) made from an extruded sheet or web of material (42) having a non-linear cross-section, and the process of making the product (10) is provided. The extruded web or extrudate (42) is plastically deformed in selected areas and then folded. When folded into the appropriate shape, the extrudate (42) is formed into a product (10) having a plurality of cells (14). The cells (14a) may have one or more openings (34a), allowing access to an interior of the cell (14a) and reducing the weight of the product (10a).

Abstract: A process of making a multi-layered product having an interior layer including spaced honeycomb core sections. The interior layer is treated or plastically deformed in selected areas and then folded to create spaced honeycomb sections at desired locations and of desired sizes. A generally flat web of material used to make the interior layer extends between the honeycomb sections. Outer protective skins are applied to exterior surfaces of the interior layer to create a multi-layered material which is then cut to size.

Abstract: A process of making a multi-layered product made from multiple extruded sheets or webs of material laminated or joined together. In several embodiments, at least one of the webs is extruded such that the extrudate has different properties. When introduced into a dimpler, the extrudate is treated such that a plurality of dimples are created in the web. A pair of outer skins are laminated or applied to the dimpled interior layer. The outer skins may have identical properties or different properties within each outer skin.

Abstract: The present invention provides a container for holding product therein during shipment and being returned for reuse that has a body, tracks attached to opposite sides of the body, and a plurality of support member assemblies extending between the tracks for supporting dunnage. End members are located at the ends of supports, the end members being movable in the tracks to move the supports inside the container. The supports are oriented in a sloping, non-horizontal position and movable in such orientations to maximize product density inside the container.

Abstract: A honeycomb product made from a web of material which may be used alone or in a multi-layered material is provided with multiple openings to improve the strength-to-weight ratio of the honeycomb product. When folded into the appropriate shape, the openings through the web of material used to make the honeycomb product may be located on the top or bottom or sides of the cells of the honeycomb product.

Abstract: A method and apparatus is provided for removably securing a partition assembly inside a container without bending the individual partitions of the partition assembly. The partition assembly divides the space inside the container into separate cells. The assembly comprises a plurality of first slotted partitions intersecting with a plurality of second slotted partitions to form a matrix. The matrix is held in the container with hook and loop fasteners.

Abstract: A product for use alone or in a sandwich material is provided which may made from a plurality of plastic corrugated sheets. The product may include one or more non-corrugated plastic or foam elements. Each of the elements or sheets are grouped together to form a stack which is cut to fuse adjacent elements or sheets together without the need for any additional material.

Abstract: A product made from an extruded sheet or web of material having a non-linear cross-section, and the process of making the product is provided. The extruded web or extrudate is plastically deformed in selected areas and then folded. When folded into the appropriate shape, the extrudate is formed into a product having a plurality of cells. Optionally, the cells can include one or more openings, allowing access to an interior of the cell and reducing the weight of the product.

Abstract: A non-disassembling partition assembly comprising a partition matrix made up of intersecting first and second slotted partitions, each of the partitions having at least one slot. The slots of the partitions are engaged with each other at a plurality of intersections. The partitions may be made by folding over a partition blank and securing a foam portion of the folded partition blank to itself. The foam may be heated before being cooled under pressure to secure opposed plies the partition together. The partition assembly is held together by a floor parent welded to the intersecting partitions. The floor has a lower outer skin and a foam layer to which the partitions are parent welded.

Abstract: A pouch assembly is provided for use in a shipping container. The pouch assembly comprises dunnage in the form of a plurality of pouches for storing and transporting parts. The pouch assembly includes two end panels located inside the container and flexible support rods extending between the end panels for supporting individual pouches. The pouch assembly provides vertical access to product residing inside the pouches or cells inside the container.

Abstract: A honeycomb product made from a web of material which may be used alone or in a multi-layered material is provided with multiple openings to improve the strength to weight ratio of the honeycomb product. When folded into the appropriate shape, the openings through the web of material used to make the honeycomb product may be located on the top or bottom or sides of the cells of the honeycomb product.

Abstract: A non-disassembling partition assembly comprising a partition matrix made up of intersecting first and second slotted partitions, each of the partitions having at least one slot. The slots of the partitions are engaged with each other at a plurality of intersections. The partitions may be made by folding over a partition blank and securing a foam portion of the folded partition blank to itself. The foam may be heated before being cooled under pressure to secure opposed plies of the partition together. The partition assembly is held together by a floor parent welded to the intersecting partitions. The floor has a lower outer skin and a foam layer to which the partitions are parent welded.

Abstract: This invention provides a container for holding product therein during shipment and being returned for reuse that has a body including at least two side structures with support members attached thereto. Dunnage is suspended from the support members. The dunnage comprises a plurality of flexible members, at least some of the flexible members having stabilizers attached to the flexible member for stabilizing and protecting product being shipped. In one embodiment, tracks may be attached to opposite sides of the body, and support member assemblies extend between the tracks. Dunnage is suspended from the support member assemblies. Portions of the support member assemblies move in the tracks to move products suspended by the dunnage to a more ergonomically friendly position for loading or unloading.

Abstract: A pouch assembly is provided for use in a shipping container. The pouch assembly comprises dunnage in the form of a plurality of pouches for storing and transporting parts. The pouch assembly includes two end panels located inside the container and flexible support rods extending between the end panels for supporting individual pouches. The pouch assembly provides vertical access to product residing inside the pouches or cells inside the container.

Abstract: A method of manufacturing a non-disassembling partition assembly (100) comprises providing a partition matrix (10a) made up of intersecting first and second slotted partitions (12a, 14a). The partitions (12a, 14a) may be made by folding over a partition blank (66) and securing a foam portion (38) of the folded partition blank (66) to itself. The foam (38) may be heated before being cooled under pressure to secure opposed plies (32,34) of the partition together. The partition assembly (100) is held together by a floor (102) parent welded to the intersecting partitions (12a, 14a). The floor (102) has a lower outer skin (108) and a foam layer (106) to which the partitions (12a, 14a) are parent welded.