Abstract: A sanitary napkin is disclosed which has an absorbent and a fluid-permeable cover positioned over at least one surface of the absorbent. The cover is formed from a nonwoven web having a network of essentially unbroken thermoplastic fibers. The web has a plurality of apertures formed therethrough which are located in a predetermined area which represents less than about 80% of the surface area of the cover. Each of the apertures is surrounded by a consolidated ring formed of thermally set thermoplastic fibers which in turn is surrounded by a raised area which contacts the body of the user. The apertures formed in the web occupy about 20% to 55% of the predetermined area and permit body fluid to quickly pass through to the absorbent.

Abstract: A method of perforating a nonwoven web of fibrous fabric by directing the web through a nip defined by first and second moveable members. As the web moves through the nip it is penetrated by a plurality of heated pins projecting from the first member which enter heated apertures formed in the second member. The penetration of the pins causes the fibers of the fabric to separate and enter into the apertures and form openings through the web. The openings are surrounded by dense consolidated rings exhibiting greater hydrophilic properties than the nonperforated surface of the web.