Abstract: A sand screen apparatus for use in a downhole operation for hydrocarbon recovery includes a non-metallic material and a mechanical retainer. The non-metallic material has a compressed state and an expanded state, and includes a base polymer, and one or a plurality of smart fillers dispersed with a polymeric matrix of the non-metallic material. The mechanical retainer compresses the non-metallic material in the compressed state. The one or the plurality of smart fillers react with the base polymer in the expanded state after exposure to a wellbore condition.

Abstract: An elastomer alloy includes a base polymer including hydrogenated nitrile butadiene rubber (HNBR) and at least one secondary polymer, which is at least one of paraffin wax, low-density polyethylene (LDPE), linear low-density polyethylene (LLDPE), high-density polyethylene (HDPE), and a plastomer. The base polymer and the at least one secondary polymer are blended into a polymer matrix. The elastomer alloy also includes a plurality of smart fillers dispersed within the polymer matrix, at least one chemical foaming agent, and a curing activator.

Abstract: A smooth torque balanced cable that includes an electrically conductive cable core for transmitting electrical power. The smooth torque balanced cable also has a first polymer surrounding said cable core. An inner layer of a plurality of first armor wires surrounds the cable core. The first armor wires being in partial contact with the first polymer and partial contact with a second polymer disposed opposite the first polymer.

Abstract: A sand screen apparatus for use in a downhole operation for hydrocarbon recovery includes a non-metallic material and a mechanical retainer. The non-metallic material has a compressed state and an expanded state, and includes a base polymer, and one or a plurality of smart fillers dispersed with a polymeric matrix of the non-metallic material. The mechanical retainer compresses the non-metallic material in the compressed state. The one or the plurality of smart fillers react with the base polymer in the expanded state after exposure to a wellbore condition.

Abstract: A method of manufacturing a jacketed metal line is detailed herein. The method of manufacturing a jacketed metal line can include roughening an outer surface of a metal core of the line. An insulating polymer layer can be applied to the metal core, and the insulating polymer layer can include a reinforcing additive comprising: graphite, carbon, glass, aramid, short-fiber filled PolyEtherEtherKetone, mircron-sized polytetrafluoroethylene, or combinations thereof. The roughened metal core can then be exposed a heat source for at least partially melting the polymer layer; and the partially melted polymer layer and insulated roughened metal core can be ran through a set of shaping rollers.

Abstract: An oilfield tool can include a composite structure that includes a reactive shape-memory alloy element disposed at least in part in a filler material.

Abstract: A bonded seal includes a metal alloy substrate, a bonding agent, and a perfluoroelastomer bonded to at least a portion of the metal alloy substrate via the bonding agent.

Abstract: A method includes fitting an elastomeric component about a perimeter surface of a tool that includes a longitudinal axis, the elastomeric component including carbon-based nanoplatelets in an elastomeric matrix; and tripping the tool into a bore in a geologic formation.

Abstract: A bore tool can include a component that includes a longitudinal axis and a perimeter surface disposed at one or more radii from the longitudinal axis; and an elastomeric component disposed about the perimeter surface where the elastomeric component includes an elastomeric material that includes carbon-based nanoplatelets.

Abstract: A degradable downhole component can include a thermoset composite material that includes a thermoset resin that includes crosslinks to a water-soluble polymer and fiber.

Abstract: A method includes depositing a polymeric electrical insulation layer about at least a portion of a length of an electrical conductor that includes copper, depositing a barrier layer, which includes a sol-gel layer, about at least a portion of the polymeric electrical insulation layer to form at least a portion of a coated electrical conductor, and forming a submersible component that includes at least a portion of the coated electrical conductor.

Abstract: An assembly can include a housing that includes opposing ends, a longitudinal axis, an axial length defined between the opposing ends, a maximum transverse dimension that is less than the length and an interior space; circuitry disposed at least in part in the interior space; and a coated electrical conductor electrically coupled to the circuitry where the coated electrical conductor includes an electrical conductor that includes copper and a length defined by opposing ends, a polymeric electrical insulation layer disposed about at least a portion of the length of the electrical conductor, and a barrier layer disposed about at least a portion of the polymeric electrical insulation layer.

Abstract: A small-diameter, continuously bonded cable and a method for manufacturing the same includes at least one longitudinally extending inner metallic component with a tie layer of an amended polymer material surrounding and bonded thereto in steps of heating and extruding. A longitudinally extending outer metallic component is radially spaced from the at least one inner metallic component and incased in a polymer material jacket layer in heating and extruding steps. The polymer materials insulate the metallic component for conducting electrical power and/or data signals.

Abstract: A smooth torque balanced cable that includes an electrically conductive cable core for transmitting electrical power. The smooth torque balanced cable also has a first polymer surrounding said cable core. An inner layer of a plurality of first armor wires surrounds the cable core. The first armor wires being in partial contact with the first polymer and partial contact with a second polymer disposed opposite the first polymer.

Abstract: A method of manufacturing a jacketed metal line is detailed herein. The method of manufacturing a jacketed metal line can include roughening an outer surface of a metal core of the line. An insulating polymer layer can be applied to the metal core, and the insulating polymer layer can include a reinforcing additive comprising: graphite, carbon, glass, aramid, short-fiber filled PolyEtherEtherKetone, mircron-sized polytetrafluoroethylene, or combinations thereof. The roughened metal core can then be exposed a heat source for at least partially melting the polymer layer; and the partially melted polymer layer and insulated roughened metal core can be ran through a set of shaping rollers.

Abstract: A dual use cable includes at least one fiber optic cable encased in a metallic component that is encased in a layer of polymer material. The polymer material is surrounded by a tube or armor wire strength members embedded in one or two additional polymer material layers. A final assembly can include an outer metallic component or an outer layer of polymer material. The at least one fiber optic cable transmits data and the armor wire strength members and/or metallic components transmit at least one of electrical power and data.

Abstract: A technique for manufacturing slickline with a jacket of enhanced bonding. The technique may include roughening an outer surface of a metal core and applying an initial insulating polymer layer to the roughened core in a non-compression manner such as by tubing extrusion. The insulated core may then be heated and run through a set of shaping rollers. Thus, the grip between the polymer and the underlying metal core may be enhanced at a time following the initial placement of the polymer on the core. In this manner, processing damage to the underlying core surface which might adversely affect maintaining the grip may be minimized. Other techniques such as powder spray delivery of the initial polymer layer may also be utilized in a similar manner.

Abstract: An oilfield tool can include a composite structure that includes a reactive shape-memory alloy element disposed at least in part in a filler material.

Abstract: A degradable downhole component can include a thermoset composite material that includes a thermoset resin that includes crosslinks to a water-soluble polymer and fiber.

Abstract: A bore tool can include a component that includes a longitudinal axis and a perimeter surface disposed at one or more radii from the longitudinal axis; and an elastomeric component disposed about the perimeter surface where the elastomeric component includes an elastomeric material that includes carbon-based nanoplatelets.