Abstract: An energy efficient, environmentally greener process that converts alkali salts to various salt/fertilizer compounds and chloride/sulfate compounds is disclosed. The process uses bipolar membrane electrodialysis or multi-compartment electrolysis to initially convert potassium, sodium and lithium salts to their respective alkali and acid components. The alkali is subsequently reacted with sulfur or phosphoric acid or other acid to produce thiosulfate, phosphate, acetate or other salt products. The acid coproduct is concurrently converted to compounds such as calcium chloride, lysine hydrochloride, ammonium sulfate through solvent extraction and subsequent stripping of the loaded solvent with an appropriate alkali.

Abstract: An electrodialysis cell is operated in the presence of organic compounds that binds or chelates with the multivalent metals to form a metal chelating buffer. Among other things, this binding or chelating reduces power consumption, produces a stable cell operation, and avoids a fouling of the membranes while significantly improving membrane life, reliability, and operating costs. When a chelating agent is added to a salt solution containing multivalent cations, the chelating agent strongly binds with the cations, forming large size complexes. An ion exchange membrane retains these complexes within the compartment of the electrodialysis cell containing the feed solution. The multivalent cations is greatly inhibited from being transported across the cation exchange membrane, thus reducing the fouling of the cation membranes. Concurrently, the precipitation of the metals transported to the base loop is substantially abated.

Abstract: An apparatus and process produces salts by an electrodialysis operation. The basic electrodialysis apparatus is a cell having a number of compartments separated by membranes. A DC source is connected to drive a current through a feed stream passing through the cell which splits the salt stream into an acid and a base. The incoming feed may be nanofiltered to remove divalent metal. The base loop may be in communication with an ion exchange column packed with a material that removes multivalent cations. Depending upon the material being processed and the desired end result either or both the nanofiltration and the ion exchanged column may be used in the apparatus.

Abstract: An electrodialysis cell is operated in the presence of organic compounds that bind or chelate with the multivalent metals to form metal-chelate buffers. Among other things, this binding or chelating reduces power consumption, produces a stable cell operation, and avoids a fouling of the membranes while significantly improving membrane life, reliability, and operating costs. When a chelating agent is added to a salt solution containing multivalent cations, the chelating agent strongly binds with the cations, forming large size complexes. An ion exchange membrane retains these complexes within the compartment of the electrodialysis cell containing the feed solution. The multivalent cations is greatly inhibited from being transported across the cation exchange membrane, thus reducing the fouling of the cation membranes. Concurrently, the precipitation of the metals in the base loop is substantially abated.

Abstract: An apparatus and process produces salts by an electrodialysis operation. The basic electrodialysis apparatus is a cell having a number of compartments separated by membranes. A DC source is connected to drive a current through a feed stream passing through the cell which splits the salt stream into an acid and a base. The incoming feed may be nanofiltered to remove divalent metal. The base loop may be in communication with an ion exchange column packed with a material that removes multivalent cations. Depending upon the material being processed and the desired end result either or both the nanofiltration and the ion exchanged column may be used in the apparatus.

Abstract: An apparatus and the process produces salts by an electrodialysis operation. The basic electrodialysis apparatus is a cell having a number of compartments separated by membranes. A DC source is connected to drive a current through a feed stream passing through the cell which splits the salt stream into an acid and a base. The incoming feed may be nanofiltered to remove divalent metal. The base loop may be in communication with an ion exchange column packed with a material that removes multivalent cations. Depending upon the material being processed and the desired end result either or both the nanofiltration and the ion exchanged column may be used in the apparatus.

Abstract: An apparatus and process produces salts by an electrodialysis operation. The basic electrodialysis apparatus is a cell having a number of compartments separated by membranes. A DC source is connected to drive a current through a feed stream passing through the cell which splits the salt stream into an acid and a base. The incoming feed may be nanofiltered to remove divalent metal. The base loop may be in communication with an ion exchange column packed with a material that removes multivalent cations. Depending upon the material being processed and the desired end result either or both the nanofiltration and the ion exchanged column may be used in the apparatus.

Abstract: An apparatus and process produces salts by an electrodialysis operation. The basic electrodialysis apparatus is a cell having a number of compartments separated by ion exchange membranes. A DC source is connected to drive a current through a feed stream passing through the cell which splits the salt stream into an acid and a base. The incoming feed may be nanofiltered to remove divalent metal. The base loop may be in communication with an ion exchange column packed with a material that removes multivalent cations. Monovalent selctive cation membranes may be used to effect preferential treatment of the monovalent cations to the base loop. Depending upon the material being processed and the desired end result either or both the nanofiltration and the ion exchanged column may be used in the apparatus.

Abstract: A gasket for an electrodeionization cell assembly has a serpentine series flow path comprising a plurality of flow path sections joined by restrictor sections to form a series flow path. The series flow paths are packed with ion exchange material. Manifold holes are located at opposite ends of the series flow path. A rigid port is positioned between each of the manifold holes and the ends of the series flow path. A plurality of the gaskets are stacked in a face to face relationship so that the manifold holes form conduits for fluid to flow to and from each of the series flow paths.

Abstract: The invention uses a stack of three compartment electrodialysis cells in a process for the production amino acid hydrochloride and an alkali. The electrodialysis cell contains bipolar, cation and anion membranes which are arranged to form acid, base and salt compartments. The process begins with supplying a salt solution to the salt compartment, water to the base compartment, and a liquid comprising an amino acid to the acid compartment. Preferably, the feed salt is sodium chloride or potassium chloride or lithium chloride. A direct current driving force is applied across the cell to convert the salt solution to an alkali in the base compartments and an amino acid hydrochloride in the acid compartment. The acid and alkali solutions and a depleted salt solution are withdrawn from their respective compartments. A chelating agent may be added to the salt solution before it is fed into the electrodialysis cell.

Abstract: A gasket for an electrodialysis cell assembly has a series flow path comprising a plurality of flow path sections joined by restrictor sections. Each of the flow path sections has a relatively wide width. The restrictor has less than the wide width so that a fluid flowing in the series flow path must increase its velocity as it flows through the restrictor. The result is that the fluid exiting the restrictor cause turbulence and agitation in the flow path sections. Manifold holes are located at opposite ends of the series flow path. A rigid port is positioned between each of the manifold holes and the ends of the series flow path. The successive cells of the assembly are defined by a pair of bipolar membranes with cation and/or anion exchange membranes between them. One of the gaskets is located between each two of the membranes.

Abstract: A process recovers organic acid and ammonia from their salts preferably obtained from microbial fermentation of a saccharide in a nutrient. The fermented materials is passed through a nanofiltration or a chelating resin ion-exchange bed or a combination of both a nanofilter and a chelating resin ion-exchange bed in order to reduce divalent or multivalent metal contaminants. Then, the filtered material is processed in a multi compartment electrodialysis containing bipolar and anion membranes.