Patents by Inventor Kaname Fukao

Kaname Fukao has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20040137194
    Abstract: There is disclosed a honeycomb structure (1) comprising: porous cell partition walls (2) forming a compound material in which a plurality of cells (3) are disposed adjacent to one another; and a porous honeycomb outer wall (4) which surrounds and holds an outermost peripheral cell positioned in an outermost periphery of the cell compound material. At this time, a porosity is 5% or more and is less than 30%, and an outer peripheral distortion of the honeycomb structure (1) is 0.030 or less. According to the honeycomb structure, a method for manufacturing the structure, and a method for measuring the outer peripheral distortion of the honeycomb structure, it is possible to obtain satisfactory and practical erosion resistance and isostatic strength in the respective honeycomb structures including various cell structures.
    Type: Application
    Filed: November 7, 2003
    Publication date: July 15, 2004
    Inventors: Kaname Fukao, Shinya Yoshida, Tomoo Nakamura
  • Patent number: 5499913
    Abstract: A device for producing honeycomb structural bodies, including an a extruding die, and a porous plate provided on a side of an inlet of the extruding die for the molding material, The passage resistance of the molding material through the porous plate is varied in a direction orthogonal to an extruding direction of the molding material.
    Type: Grant
    Filed: October 27, 1993
    Date of Patent: March 19, 1996
    Assignee: NGK Insulators, Ltd.
    Inventors: Tomiaki Hagino, Mamoru Furuta, Kaname Fukao
  • Patent number: 5474724
    Abstract: This method is to mold a ceramic port liner from a ceramic material by drain casting. The slurry of the ceramic material is subjected to a pressure of 5 kgf/cm.sup.2 or higher in a mold. The method is also to mold under the condition that the mold is transformed by reducing a certain volume within the range of 0.3%-1.0% in the direction of constriction applied. According to this method, a ceramic port liner without deformation and unevenness in thickness can be obtained.
    Type: Grant
    Filed: May 31, 1994
    Date of Patent: December 12, 1995
    Assignee: NGK Insulators, Ltd.
    Inventor: Kaname Fukao
  • Patent number: 5422324
    Abstract: The present invention provides an aluminium titanate ceramic composed of, as main crystalline phases, 60-85% of an aluminum titanate phase, 10-25% of a rutile phase, 2-10% of a corundum phase and 2-10% of a mullite phase, wherein the amount of vitreous phase is 5% or less. The aluminum titanate ceramic is superior in both heat cycle durability and casted property.
    Type: Grant
    Filed: September 23, 1992
    Date of Patent: June 6, 1995
    Assignee: NGK Insulators, Ltd.
    Inventors: Yasushi Noguchi, Kaname Fukao, Shinichi Miwa
  • Patent number: 5346870
    Abstract: An aluminum titanate ceramic has as main crystalline phases, a crystalline phase of aluminum titanate and a solid solution thereof, a crystalline phase of mullite and a crystalline phase of rare earth titanate represented by RE.sub.2 Ti.sub.2 O.sub.7 (RE represents Y, Yb, Er, Dy, Ho, Tm or Lu). The aluminum titanate ceramic is superior in casting property and has high heat cycle durability.
    Type: Grant
    Filed: August 21, 1992
    Date of Patent: September 13, 1994
    Assignee: NGK Insulators, Ltd.
    Inventors: Yasushi Noguchi, Shinichi Miwa, Kaname Fukao
  • Patent number: 5169578
    Abstract: A slip casting mold suitable to be used for the production of a hollow ceramic article for insert casting can be easily produced by a method wherein granules having an average grain size of at least 30 .mu.m are adhered to the surface of a mold to produce a mold having a 10 point average surface roughness R.sub.z of at least 30 .mu.m, and the resulting mold is used in the production of the slip casting mold.
    Type: Grant
    Filed: September 19, 1990
    Date of Patent: December 8, 1992
    Assignee: NGK Insulators, Inc.
    Inventor: Kaname Fukao
  • Patent number: 5066626
    Abstract: A ceramic material for use in insert-casting, which contains not less than 65% by volume of aluminum titanate as a crystalline phase. The average particle diameter of crystals of the aluminum titanate is not less than 10 .mu.m, and not more than 20% by volume of a glass phase containing a rare earth element in an amount of 0.5 to 16% by weight when calculated in the form of an oxide is contained. Young's modulus is 50 to 2,000 kgf/mm.sup.2. A process for producing the same is also disclosed, which includes the steps of preparing a powder by mixing a material, as an Al.sub.2 O.sub.3 source material, containing not more than 96% by weight of Al.sub.2 O.sub.3 and having an average particle size of not less than 3 .mu.m, a material having an average particle diameter of not more than 3 .mu.m as a TiO.sub.2 source material, and a given rare earth element in an amount of 1.8% by weight when calculated in the form of an oxide, shaping the powder, and drying and firing the shaped body.
    Type: Grant
    Filed: December 4, 1989
    Date of Patent: November 19, 1991
    Assignee: NGK Insulators, Ltd.
    Inventors: Kaname Fukao, Toshiyuki Hamanaka, Takashi Harada, Noboru Kondo
  • Patent number: 5013501
    Abstract: In a method for effectively producing ceramic manifolds for thermally insulating exhaust channels, an intermediate product is first formed by drain casting which includes a main ceramic pipe having a plurality of branch pipes extending therefrom whose ends are connected together by elongated connection members in the form of thin plates or bars. Thereafter, the intermediate product is fired and the ends of the branch pipes are then cut off together with the connection members. In this manner, even ceramic pipes complicated in shape readily can be produced by preventing strains and deformations which would otherwise occur during firing of the intermediate product.
    Type: Grant
    Filed: December 21, 1989
    Date of Patent: May 7, 1991
    Assignee: NGK Insulators, Ltd.
    Inventors: Kaname Fukao, Toshiyuki Hamanaka, Takashi Harada
  • Patent number: 4940843
    Abstract: A non-oxide ceramic sintered body is produced by calcining, before sintering, a non-oxide ceramic shaped body in an atmosphere having a particular partial oxygen pressure.
    Type: Grant
    Filed: March 20, 1989
    Date of Patent: July 10, 1990
    Assignee: NGK Insulators, Ltd.
    Inventors: Masakazu Adachi, Kaname Fukao