Patents by Inventor Kaoru Kawasaki

Kaoru Kawasaki has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8303739
    Abstract: Exemplary embodiments of the present invention can provide a method for producing hot dip galvannealed steel sheet which exhibits high strength, high ductility, and a significant degree of alloying. Such exemplary method can be applied to, e.g., a pickled hot rolled steel sheet or an annealed and pickled cold rolled steel sheet containing between about 0.02% and about 0.2% C and between about 0.15% and about 2.5% Mn, and may include one or more procedures for rinsing the sheet, preplating the sheet with Ni, rapidly heating the sheet in a nonoxidizing atmosphere to a sheet temperature of about 430° C. to 500° C., then hot dip plating the sheet in a galvanizing bath containing between about 0.05% and about 0.2% Al, and then immediately heating the sheet rapidly for an alloying treatment. Such exemplary method can provide an improved alloying speed, improved plating appearance and better plating adhesion.
    Type: Grant
    Filed: April 14, 2006
    Date of Patent: November 6, 2012
    Assignee: Nippon Steel Corporation
    Inventors: Kiyokazu Ishizuka, Kazumi Nishimura, Ikuo Kikuchi, Kaoru Kawasaki, Junji Haji
  • Patent number: 8052807
    Abstract: The present invention provides a steel sheet excellent in workability, which may be used for components of an automobile or the like, and a method for producing the same. More specifically, according to one exemplary embodiment of the present invention, a steel sheet excellent in workability, including in mass, 0.08 to 0.25% C, 0.001 to 1.5% Si, 0.01 to 2.0% Mn, 0.001 to 0.06% P, at most 0.05% S, 0.001 to 0.007% N, 0.008 to 0.2% Al, at least 0.01% Fe. The steel sheet having an average r-value of at least 1.2, an r-value in the rolling direction of at least 1.3, an r-value in the direction of 45 degrees to the rolling direction of at least 0.9, and an r-value in the direction of a right angle to the rolling direction of at least 1.2.
    Type: Grant
    Filed: August 4, 2008
    Date of Patent: November 8, 2011
    Assignee: Nippon Steel Corporation
    Inventors: Naoki Yoshinaga, Nobuhiro Fujita, Manabu Takahashi, Koji Hashimoto, Shinya Sakamoto, Kaoru Kawasaki, Yasuhiro Shinohara, Takehide Senuma
  • Patent number: 7987590
    Abstract: An insulating sheet including resin is attached to a conductor portion composed of a wiring pattern and a columnar conductor from above. Then pressure and heat are applied to the insulating sheet using the columnar conductor as a stopper to form a layer of resin having a uniform thickness with the height of the columnar conductor being a reference to cover the conductor portion. In such method for manufacturing an electronic part, a projecting portion is formed outside a part formation area. In this substrate sheet, the amount of the resin required for forming the layer is computed based on the proportion of the volume taken up by the conductor portion in a domain including the projecting portion, and the thickness of the insulating sheet is set in accordance with the computed resin amount.
    Type: Grant
    Filed: February 26, 2004
    Date of Patent: August 2, 2011
    Assignee: TDK Corporation
    Inventors: Masashi Gotoh, Kaoru Kawasaki, Hiroshi Yamamoto, Mutsuko Nakano, Hajime Kuwajima
  • Publication number: 20110076512
    Abstract: A high-strength steel sheet includes: 0.03 to 0.20% of C, 0.08 to 1.5% of Si, 0.5 to 3.0% of Mn, 0.05% or less of P, 0.0005% or more of S, 0.008 to 0.20% of acid-soluble Ti, 0.0005 to 0.01% of N, more than 0.01% of acid-soluble Al, and 0.001 to 0.04% of one or both of Ce and La in terms of mass %; and the balance including Fe and inevitable impurities. The ratio of (Ce+La)/acid-soluble Al is equal to or more than 0.1 and the ratio of (Ce+La)/S is in the range of 0.4 to 50 in a mass base, and the density of the number of inclusions, having a circle equivalent diameter of 2 ?m or less, which are present in the steel sheet is equal to or more than 15/mm2.
    Type: Application
    Filed: June 15, 2009
    Publication date: March 31, 2011
    Inventors: Kenichi Yamamoto, Katsuhiro Sasai, Hideaki Yamamura, Hiroshi Harada, Kaoru Kawasaki
  • Patent number: 7776161
    Abstract: The present invention provides a steel sheet excellent in workability, which may be used for components of an automobile or the like, and a method for producing the same. More specifically, according to one exemplary embodiment of the present invention, a steel sheet excellent in workability, including in mass, 0.08 to 0.25% C, 0.001 to 1.5% Si, 0.01 to 2.0% Mn, 0.001 to 0.06% P, at most 0.05% S, 0.001 to 0.007% N, 0.008 to 0.2% Al, at least 0.01% Fe. The steel sheet having an average r-value of at least 1.2, an r-value in the rolling direction of at least 1.3, an r-value in the direction of 45 degrees to the rolling direction of at least 0.9, and an r-value in the direction of a right angle to the rolling direction of at least 1.2.
    Type: Grant
    Filed: March 14, 2008
    Date of Patent: August 17, 2010
    Assignee: Nippon Steel Corporation
    Inventors: Naoki Yoshinaga, Nobuhiro Fujita, Manabu Takahashi, Koji Hashimoto, Shinya Sakamoto, Kaoru Kawasaki, Yasuhiro Shinohara, Takehide Senuma
  • Patent number: 7749343
    Abstract: The present invention provides a steel sheet excellent in workability, which may be used for components of an automobile or the like, and a method for producing the same. More specifically, according to one exemplary embodiment of the present invention, a steel sheet excellent in workability, including in mass, 0.08 to 0.25% C, 0.001 to 1.5% Si, 0.01 to 2.0% Mn, 0.001 to 0.06% P, at most 0.05% S, 0.001 to 0.007% N, 0.008 to 0.2% Al, at least 0.01% Fe. The steel sheet having an average r-value of at least 1.2, an r-value in the rolling direction of at least 1.3, an r-value in the direction of 45 degrees to the rolling direction of at least 0.9, and an r-value in the direction of a right angle to the rolling direction of at least 1.2.
    Type: Grant
    Filed: August 4, 2008
    Date of Patent: July 6, 2010
    Assignee: Nippon Steel Corporation
    Inventors: Naoki Yoshinaga, Nobuhiro Fujita, Manabu Takahashi, Koji Hashimoto, Shinya Sakamoto, Kaoru Kawasaki, Yasuhiro Shinohara, Takehide Senuma
  • Patent number: 7651940
    Abstract: A conductor portion is formed on the surface of a support member. After the conductor portion is formed, a copper foil on which resin is attached is moved downward from above the conductor portion to pressurize the conductor portion while covering it. the copper foil with the resin is pressed to the height of the conductor potion while using the conductor portion as a stopper. Thus, it is possible to make the height of the insulating layer equal to the height of the conductor portion.
    Type: Grant
    Filed: December 2, 2003
    Date of Patent: January 26, 2010
    Assignee: TDK Corporation
    Inventors: Masashi Gotoh, Kaoru Kawasaki, Hiroshi Yamamoto, Mutsuko Nakano
  • Publication number: 20090317285
    Abstract: The present invention provides high strength hot rolled steel plate superior in stretch flange formability and fatigue characteristics comprising steel plate containing C: 0.03 to 0.20%, Si: 0.08 to 1.5%, Mn: 1.0 to 3.0%, P: 0.05% or less, S: 0.0005% or more, N: 0.0005 to 0.01%, acid soluble Al: 0.01% or less, acid soluble Ti: less than 0.008%, and a total of one or both of Ce or La: 0.0005 to 0.04%, having a balance of iron and unavoidable impurities and having a number ratio of stretched inclusions present in the steel plate having a circle equivalent diameter of 1 ?m or more and a long axis/short axis of 5 or more of 20% or less.
    Type: Application
    Filed: March 2, 2007
    Publication date: December 24, 2009
    Inventors: Katsuhiro Sasai, Wataru Ohashi, Kenichi Yamamoto, Kaoru Kawasaki, Hiroshi Harada
  • Publication number: 20090211668
    Abstract: Exemplary embodiments of the present invention can provide a method for producing hot dip galvannealed steel sheet which exhibits high strength, high ductility, and a significant degree of alloying. Such exemplary method can be applied to, e.g., a pickled hot rolled steel sheet or an annealed and pickled cold rolled steel sheet containing between about 0.02% and about 0.2% C and between about 0.15% and about 2.5% Mn, and may include one or more procedures for rinsing the sheet, preplating the sheet with Ni, rapidly heating the sheet in a nonoxidizing atmosphere to a sheet temperature of about 430° C. to 500° C., then hot dip plating the sheet in a galvanizing bath containing between about 0.05% and about 0.2% Al, and then immediately heating the sheet rapidly for an alloying treatment. Such exemplary method can provide an improved alloying speed, improved plating appearance and better plating adhesion.
    Type: Application
    Filed: April 14, 2006
    Publication date: August 27, 2009
    Applicant: Nippon Steel Corporation
    Inventors: Kiyokazu Ishizuka, Kazumi Nishimura, Ikuo Kikuchi, Kaoru Kawasaki, Junji Haji
  • Publication number: 20090151820
    Abstract: The present invention provides a method of production of hot dip galvannealed steel sheet with excellent workability compared with the Sendzimir method or non-oxidizing furnace method and further with excellent powdering or slidability, that is, a method of production of hot dip galvannealed steel sheet with excellent workability, powdering, and slidability characterized by processing a slab containing, by mass %, C: 0.01 to 0.12%, Mn: 0.05 to 0.6%, Si: 0.002 to 0.1%, P: 0.05% or less, S: 0.03% or less, sol. Al: 0.005 to 0.1%, and N: 0.01% or less and having a balance of Fe and unavoidable impurities by hot rolling, pickling, cold rolling, then annealing at 650 to 900° C., cooling to 250 to 450° C., holding at said temperature range for 120 seconds or more, then cooling to room temperature, pickling, preplating Ni or Ni—Fe without intermediate temper rolling, heating by 5° C./sec or more down to 430 to 500° C., galvanizing in a galvanization bath, wiping, then heating by a rate of temperature rise of 20° C.
    Type: Application
    Filed: March 28, 2007
    Publication date: June 18, 2009
    Inventors: Junji Haji, Kaoru Kawasaki, Kiyokazu Ishizuka, Teruaki Yamada
  • Patent number: 7543375
    Abstract: A process for producing an electronic component The electronic component includes a base material equipped with a core material and having a conductor layer on at least one surface thereof; a via hole formed through laser irradiation from the other surface side of the base material; a first plating layer formed by using the conductor layer as an electrode so as to cover the core material, which is exposed on an inner wall surface of the via hole; an electroless plating layer which is formed on the upper side of the first plating layer and which is in close contact with the inner wall surface of the via hole; and a second plating layer formed by using the conductor layer as an electrode so as to cover the electroless plating layer. A conductor part is formed in the via hole.
    Type: Grant
    Filed: March 18, 2004
    Date of Patent: June 9, 2009
    Assignee: TDK Corporation
    Inventors: Masashi Gotoh, Kaoru Kawasaki, Hiroshi Yamamoto, Mutsuko Nakano
  • Patent number: 7534312
    Abstract: The present invention provides a steel sheet excellent in workability, which may be used for components of an automobile or the like, and a method for producing the same. More specifically, according to one exemplary embodiment of the present invention, a steel sheet excellent in workability, including in mass, 0.08 to 0.25% C, 0.001 to 1.5% Si, 0.01 to 2.0% Mn, 0.001 to 0.06% P, at most 0.05% S, 0.001 to 0.007% N, 0.008 to 0.2% Al, at least 0.01% Fe. The steel sheet having an average r-value of at least 1.2, an r-value in the rolling direction of at least 1.3, an r-value in the direction of 45 degrees to the rolling direction of at least 0.9, and an r-value in the direction of a right angle to the rolling direction of at least 1.2.
    Type: Grant
    Filed: June 27, 2002
    Date of Patent: May 19, 2009
    Assignee: Nippon Steel Corporation
    Inventors: Naoki Yoshinaga, Nobuhiro Fujita, Manabu Takahashi, Koji Hashimoto, Shinya Sakamoto, Kaoru Kawasaki, Yasuhiro Shinohara, Takehide Senuma
  • Publication number: 20080308200
    Abstract: The present invention provides a steel sheet excellent in workability, which may be used for components of an automobile or the like, and a method for producing the same. More specifically, according to one exemplary embodiment of the present invention, a steel sheet excellent in workability, including in mass, 0.08 to 0.25% C, 0.001 to 1.5% Si, 0.01 to 2.0% Mn, 0.001 to 0.06% P, at most 0.05% S, 0.001 to 0.007% N, 0.008 to 0.2% Al, at least 0.01% Fe. The steel sheet having an average r-value of at least 1.2, an r-value in the rolling direction of at least 1.3, an r-value in the direction of 45 degrees to the rolling direction of at least 0.9, and an r-value in the direction of a right angle to the rolling direction of at least 1.2.
    Type: Application
    Filed: August 4, 2008
    Publication date: December 18, 2008
    Inventors: Naoki Yoshinaga, Nobuhiro Fujita, Manabu Takahashi, Koji Hashimoto, Shinya Sakamoto, Kaoru Kawasaki, Yasuhiro Shinohara, Takehide Senuma
  • Publication number: 20080295924
    Abstract: The present invention provides a steel sheet excellent in workability, which may be used for components of an automobile or the like, and a method for producing the same. More specifically, according to one exemplary embodiment of the present invention, a steel sheet excellent in workability, including in mass, 0.08 to 0.25% C, 0.001 to 1.5% Si, 0.01 to 2.0% Mn, 0.001 to 0.06% P, at most 0.05% S, 0.001 to 0.007% N, 0.008 to 0.2% Al, at least 0.01% Fe. The steel sheet having an average r-value of at least 1.2, an r-value in the rolling direction of at least 1.3, an r-value in the direction of 45 degrees to the rolling direction of at least 0.9, and an r-value in the direction of a right angle to the rolling direction of at least 1.2.
    Type: Application
    Filed: August 4, 2008
    Publication date: December 4, 2008
    Inventors: Naoki Yoshinaga, Nobuhiro Fujita, Manabu Takahashi, Koji Hashimoto, Shinya Sakamoto, Kaoru Kawasaki, Yasuhiro Shinohara, Takehide Senuma
  • Publication number: 20080166257
    Abstract: The present invention provides a steel sheet excellent in workability, which may be used for components of an automobile or the like, and a method for producing the same. More specifically, according to one exemplary embodiment of the present invention, a steel sheet excellent in workability, including in mass, 0.08 to 0.25% C, 0.001 to 1.5% Si, 0.01 to 2.0% Mn, 0.001 to 0.06% P, at most 0.05% S, 0.001 to 0.007% N, 0.008 to 0.2% Al, at least 0.01% Fe. The steel sheet having an average r-value of at least 1.2, an r-value in the rolling direction of at least 1.3, an r-value in the direction of 45 degrees to the rolling direction of at least 0.9, and an r-value in the direction of a right angle to the rolling direction of at least 1.2.
    Type: Application
    Filed: March 14, 2008
    Publication date: July 10, 2008
    Inventors: Naoki Yoshinaga, Nobuhiro Fujita, Manabu Takahashi, Koji Hashimoto, Shinya Sakamoto, Kaoru Kawasaki, Yasuhiro Shinohara, Takehide Senuma
  • Patent number: 7237331
    Abstract: Provided is a method of manufacturing an electronic part having a plurality of wiring patterns and an insulating layer interposed between the wiring patterns and serving to establish electrical connection between the wiring patterns through an interlayer connecting portion penetrating the insulating layer. In the method, a first step of forming a wiring pattern and a columnar conductor and a second step of forming a layer having a uniform thickness by bonding an insulating sheet from above and pressing the insulating sheet to the height of the columnar conductor with the columnar conductor as a stopper so as to conform the thickness of the insulating sheet to the height of the columnar conductor are repeated.
    Type: Grant
    Filed: December 17, 2003
    Date of Patent: July 3, 2007
    Assignee: TDK Corporation
    Inventors: Masashi Gotoh, Kaoru Kawasaki, Mutsuko Nakano, Hiroshi Yamamoto
  • Publication number: 20060258057
    Abstract: An insulating sheet including resin is attached to a conductor portion composed of a wiring pattern and a columnar conductor from above. Then pressure and heat are applied to the insulating sheet using the columnar conductor as a stopper to form a layer of resin having a uniform thickness with the height of the columnar conductor being a reference to cover the conductor portion. In such method for manufacturing an electronic part, a projecting portion is formed outside a part formation area. In this substrate sheet, the amount of the resin required for forming the layer is computed based on the proportion of the volume taken up by the conductor portion in a domain including the projecting portion, and the thickness of the insulating sheet is set in accordance with the computed resin amount.
    Type: Application
    Filed: February 26, 2004
    Publication date: November 16, 2006
    Inventors: Masashi Gotoh, Kaoru Kawasaki, Hiroshi Yamamoto, Mutsuko Nakano, Hajime Kuwajima
  • Publication number: 20060223307
    Abstract: Provided are a process for producing an electronic component which is superior in heat dissipation property, helps to achieve low resistivity, and makes it possible to prevent detachment of the conductor part from the base material, and an electronic component produced by such a process. The electronic component includes: a base material equipped with a core material and having a conductor layer on at least one surface thereof; a via hole formed through laser irradiation from the other surface side of the base material; a first plating layer formed by using the conductor layer as an electrode so as to cover the core material, which is exposed on an inner wall surface of the via hole; an electroless plating layer which is formed on the upper side of the first plating layer and which is in close contact with the inner wall surface of the via hole; and a second plating layer formed by using the conductor layer as an electrode so as to cover the electroless plating layer.
    Type: Application
    Filed: March 18, 2004
    Publication date: October 5, 2006
    Applicant: TDK Corporation
    Inventors: Masashi Gotoh, Kaoru Kawasaki, Hiroshi Yamamoto, Mutsuko Nakano
  • Publication number: 20060086531
    Abstract: Provided is a method of manufacturing an electronic part having a plurality of wiring patterns and an insulating layer interposed between the wiring patterns and serving to establish electrical connection between the wiring patterns through an interlayer connecting portion penetrating the insulating layer. In the method, a first step of forming a wiring pattern and a columnar conductor and a second step of forming a layer having a uniform thickness by bonding an insulating sheet from above and pressing the insulating sheet to the height of the columnar conductor with the columnar conductor as a stopper so as to conform the thickness of the insulating sheet to the height of the columnar conductor are repeated.
    Type: Application
    Filed: December 17, 2003
    Publication date: April 27, 2006
    Inventors: Masashi Gotoh, Kaoru Kawasaki, Mutsuko Nakano, Hiroshi Yamamoto
  • Publication number: 20060057819
    Abstract: A conductor portion is formed on the surface of a support member. After the conductor portion is formed, a copper foil on which resin is attached is moved downward from above the conductor portion to pressurize the conductor portion while covering it. the copper foil with the resin is pressed to the height of the conductor potion while using the conductor portion as a stopper. Thus, it is possible to make the height of the insulating layer equal to the height of the conductor portion.
    Type: Application
    Filed: December 2, 2003
    Publication date: March 16, 2006
    Inventors: Masashi Gotoh, Kaoru Kawasaki, Hiroshi Yamamoto, Mutsuko Nakano