Abstract: The process for producing light olefins comprises the steps of contacting a feed stream comprising C4 to C11 hydrocarbons having at least 10 wt % paraffins and at least 15 wt % alkylaromatics with an acidic catalyst to form a cracked product comprising light olefins and aromatics. The catalyst comprises about 30 to about 80 wt-% of a crystalline zeolite and a low-acidic binder and may be regenerated.

Abstract: The process for producing light olefins comprises the steps of contacting a feed stream comprising C4 to C11 hydrocarbons having at least 10 wt % paraffins and at least 15 wt % alkylaromatics with an acidic catalyst to form a cracked product comprising light olefins and aromatics. The catalyst comprises about 30 to about 80 wt-% of a crystalline zeolite and a low-acidic binder and may be regenerated.

Abstract: An extruded C8 alkylaromatic isomerization catalyst is described. The catalyst has an average pore diameter in a range of about 110 ? to about 155 ? measured by BJH adsorption method and a pore volume less than about 0.62 cc/g measured by N2 porosimetry. A process for isomerizing a non-equilibrium C8 aromatic feed to provide an isomerized product is also described.

Abstract: An extruded C8 alkylaromatic isomerization catalyst is described. The catalyst has an average pore diameter in a range of about 110 ? to about 155 ? measured by BJH adsorption method and a pore volume less than about 0.62 cc/g measured by N2 porosimetry. A process for isomerizing a non-equilibrium C8 aromatic feed to provide an isomerized product is also described.

Abstract: An extruded catalyst comprising at least one molecular sieve material and an amorphous aluminum phosphate binder wherein the aluminum phosphate binder remains substantially amorphous after calcining.

Abstract: This invention relates to a process for reactivating a dehydrocyclodimerization catalyst. Dehydrocyclodimerization catalysts which contain an aluminum phosphate binder can be deactivated when they are exposed to hydrogen at temperatures above 500° C. The instant process restores substantially all of the catalyst's lost activity. The process involves treating the catalyst with a fluid comprising water and drying the catalyst. The process is employed particularly advantageously in combination with coke removal for reactivating catalysts that contain coke deposits and that have also been hydrogen deactivated. This invention also relates to a method of producing a dehydrocyclodimerization catalyst that is resistant to hydrogen deactivation.

Abstract: This invention relates to a dehydrogenation process using a layered catalyst composition. The catalyst composition comprises an inner core such as alpha-alumina, and an outer layer bonded to the inner core composed of an outer refractory inorganic oxide such as gamma-alumina. The outer layer has uniformly dispersed thereon a platinum group metal such as platinum and a promoter metal such as tin. The composition also contains a modifier metal such as lithium. The catalyst composition shows improved durability and selectivity for dehydrogenating hydrocarbons, especially at dehydrogenation conditions comprising a low water concentration.

Abstract: This invention relates to a process for reactivating a dehydrocyclodimerization catalyst. Dehydrocyclodimerization catalysts which contain an aluminum phosphate binder can be deactivated when they are exposed to hydrogen at temperatures above 500° C. The instant process restores substantially all of the catalyst's lost activity. The process involves treating the catalyst with a fluid comprising water and drying the catalyst. The process is employed particularly advantageously in combination with coke removal for reactivating catalysts that contain coke deposits and that have also been hydrogen deactivated. This invention also relates to a method of producing a dehydrocyclodimerization catalyst that is resistant to hydrogen deactivation.

Abstract: A process for selectively hydrogenating C4-acetylenes in a liquid hydrocarbon stream containing largely butadiene has been developed. Hydrogen and the hydrocarbon stream are contacted with a catalytic composite comprising an inorganic oxide support having dispersed thereon finely divided copper metal and an activator metal of nickel, cobalt, platinum, palladium, manganese, or a combination thereof where 1) the catalytic composite has an average diameter of up to about {fraction (1/32)} inch (800 microns) and/or 2) at least 50 and preferably 70 weight percent of the copper metal and the activator metal are dispersed on the outer 200 micron layer of the support.

Abstract: This invention relates to a dehydrogenation process using a layered catalyst composition. The catalyst composition comprises an inner core such as alpha-alumina, and an outer layer bonded to the inner core composed of an outer refractory inorganic oxide such as gamma-alumina. The outer layer has uniformly dispersed thereon a platinum group metal such as platinum and a promoter metal such as tin. The composition also contains a modifier metal such as lithium. The catalyst composition shows improved durability and selectivity for dehydrogenating hydrocarbons, especially at dehydrogenation conditions comprising a low water concentration.

Abstract: This invention relates to a dehydrogenation process using a layered catalyst composition. The catalyst composition comprises an inner core such as alpha-alumina, and an outer layer bonded to the inner core composed of an outer refractory inorganic oxide such as gamma-alumina. The outer layer has uniformly dispersed thereon a platinum group metal such as platinum and a promoter metal such as tin. The composition also contains a modifier metal such as lithium. The catalyst composition shows improved durability and selectivity for dehydrogenating hydrocarbons, especially at dehydrogenation conditions comprising a low water concentration.

Abstract: This invention relates to a process for reactivating a dehydrocyclodimerization catalyst. Dehydrocyclodimerization catalysts which contain an aluminum phosphate binder can be deactivated when they are exposed to hydrogen at temperatures above 500° C. The instant process restores substantially all of the catalyst's lost activity. The process involves treating the catalyst with a fluid comprising water and drying the catalyst. The process is employed particularly advantageously in combination with coke removal for reactivating catalysts that contain coke deposits and that have also been hydrogen deactivated. This invention also relates to a method of producing a dehydrocyclodimerization catalyst that is resistant to hydrogen deactivation.

Abstract: A process for selectively hydrogenating C4-acetylenes in a liquid hydrocarbon stream containing largely butadiene has been developed. Hydrogen and the hydrocarbon stream are contacted with a catalytic composite comprising an inorganic oxide support having dispersed thereon finely divided copper metal and an activator metal of nickel, cobalt, platinum, palladium, manganese, or a combination thereof where 1) the catalytic composite has an average diameter of up to about {fraction (1/32)} inch (800 microns) and/or 2) at least 70 weight percent of the copper metal and the activator metal are dispersed on the outer 200 micron layer of the support.

Abstract: This invention relates to a process for reactivating a dehydrocyclodimerization catalyst. Dehydrocyclodimerization catalysts which contain an aluminum phosphate binder can be deactivated when they are exposed to hydrogen at temperatures above 500° C. The instant process restores substantially all of the catalyst's lost activity. The process involves treating the catalyst with a fluid comprising water and drying the catalyst. The process is employed particularly advantageously in combination with coke removal for reactivating catalysts that contain coke deposits and that have also been hydrogen deactivated. This invention also relates to a method of producing a dehydrocyclodimerization catalyst that is resistant to hydrogen deactivation.

Abstract: A novel catalyst for alkylating an alkene with an alkane to give an alkylate product has been developed. The catalyst comprises a refractory inorganic oxide on which is dispersed a Group VIII metal, a metal cation and the reaction product of a metal halide and bound surface hydroxyl groups of the refractory inorganic oxide. The catalyst is characterized in that the Group VIII metal is concentrated in an outer layer of the catalyst particle.

Abstract: A novel catalyst for alkylating an alkene with an alkane to give an alkylate product has been developed. The catalyst comprises a refractory inorganic oxide on which is dispersed a Group VIII metal, a metal cation and the reaction product of a metal halide and bound surface hydroxyl groups of the refractory inorganic oxide. The catalyst is characterized in that the Group VIII metal is concentrated in an outer layer of the catalyst particle.

Abstract: A process for preparing catalysts has been developed. The process involves the use of a chelating ligand such as ethylenediaminetetraacetic acid. The aqueous solution of the chelating ligand and a promoter metal salt is first prepared heated to a temperature of about 80.degree. C. to about its boiling point and then combined with an aqueous solution containing a Group VIII metal compound. Next this mixed solution is aged at a temperature of about 40.degree. C. to about 100.degree. C. and then used to impregnate a support, e.g., alumina spheres. The impregnated support is then dried, calcined and reduced with hydrogen. Prior to reduction the catalyst may optionally be treated with a chlorine or chloride stream.

Abstract: Silica-aluminas having a sodium content less than about 0.1 weight percent show increased stability when used as a catalyst for the alkylation of aromatic compounds. Where such silica-aluminas are used as the catalyst in detergent alkylation their increased stability permits continuous alkylation to be performed at lower temperatures, as a result of which the detergent alkylate product shows an incrementally higher linearity. Fluorided silica-aluminas having a sodium content of under 0.05 weight percent are particularly advantageous.

Abstract: The invention comprises a hydrogen form Y-zeolite having a unit cell size between about 24.20 Angstroms and 24.40 Angstroms, preferably 24.30 to 24.36 Angstroms, characterized by a low ammonia temperature programmed desorption (TPD) acidity strength value and a relatively high ion exchange capacity. This zeolite may be produced by dehydroxylation as by a dry calcination of a steam modified low sodium zeolite such as LZ-20 zeolite.

Abstract: A highly selective hydrocracking process providing increased yields of middle distillates is disclosed. The process employs a catalyst comprising a Y-type hydrogen form zeolite having a unit cell size between about 24.20 Angstroms and 24.40 Angstroms, a metal hydrogenation component and refractory oxide support materials. The catalyst is characterized by low ammonia temperature programmed desorption (TPD) acidity strength values. This may be achieved by dehydroxylation caused by a dry calcination.