Patents by Inventor Katsuki TANAKA
Katsuki TANAKA has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20240318289Abstract: Provided is a heat-resistant ferritic steel having a chemical composition containing, by mass %, C: 0.07 to 0.14%, Si: 0.15 to 0.35%, Mn: 0.30 to 0.55%, P: 0.0250% or less, S: 0.0030% or less, Ni: 0.15 to 0.35%, Cr: 8.0 to 9.7%, Mo: 0.20 to 0.60%, W: 1.50 to 2.30%, V: 0.16 to 0.25%, Nb: 0.020 to 0.120%, B: 0.0010 to 0.0050%, N: 0.010 to 0.080%, Al: 0.020% or less, and O: 0.020% or less, with the balance Fe and impurities, wherein VER, i.e., the V content (mass %) in precipitates obtained by extracted residue analysis satisfies [?0.2×C+0.060?VER??0.1×C+0.160].Type: ApplicationFiled: July 14, 2021Publication date: September 26, 2024Applicant: NIPPON STEEL CORPORATIONInventors: Hiroyuki HIRATA, Katsuki TANAKA, Masayuki TAKIGUCHI, Mitsuru YOSHIZAWA, Junichi HIGUCHI, Takahiro OSUKI
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Publication number: 20240254609Abstract: There is provided an austenitic stainless steel having a chemical composition that comprises, in mass %: C: 0.002 to 0.020%, Si: 0.10 to 0.60%, Mn: 0.2 to 2.0%, P: 0.035% or less, S: 0.010% or less, Cu: 2.50 to 4.50%, Ni: 9.00 to 16.00%, Cr: 15.00 to 20.00%, Mo: 0.20 to 1.50%, Nb: 0.15 to 0.60%, N: 0.05 to 0.15%, B: 0.0010 to 0.0060%, and optional elements, with the balance: Fe and impurities and that satisfies [0.010?VER+TiER+NbER], [27.0?1.13 (Ni—NiER)+(Cr—CrER)+1.85 (Mo—MoER)+1.79(Nb—NbER)<40.5], and [NbER<0.052].Type: ApplicationFiled: May 26, 2022Publication date: August 1, 2024Applicant: NIPPON STEEL CORPORATIONInventors: Masahiro SETO, Takumi NISHIMOTO, Katsuki TANAKA
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Publication number: 20240240295Abstract: A composite tube is provided that includes a first tube and a second tube. A chemical composition of the first tube includes, in mass %, C: more than 0.060% to 0.400% or less, Si: 0.01 to 1.00%, Mn: 0.01 to 1.20%, P: 0.0350% or less, S: 0.0150% or less, Sn: 0.0005 to 0.0400%, Al: 0.040% or less, N: 0.050% or less, O: 0.030% or less, and the balance: Fe and impurities. A chemical composition of the second tube includes, in mass %, C: 0.003 to 0.100%, Si: 0.01 to 1.50%, Mn: 0.01 to 2.20%, P: 0.0400% or less, S: 0.0100% or less, Sn: 0.0005 to 0.0300%, Ni: 7.0 to 52.0%, Cr: 15.0 to 27.0%, Al: 0.001 to 0.600%, N: 0.001 to 0.150%, O: 0.030% or less, and the balance: Fe and impurities. The composite tube satisfies formulas [Siave+6×Pave+20×Save+2×Snave?1.1000] and [0.0015?4×Save+Snave].Type: ApplicationFiled: August 6, 2021Publication date: July 18, 2024Inventors: Hiroyuki HIRATA, Mitsuru YOSHIZAWA, Katsuki TANAKA, Takahiro OSUKI
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Patent number: 11834731Abstract: A method of producing a ferritic heat-resistant steel welded joint, the method including: a multi-layer welding step in which a ferritic heat-resistant steel base material including B at 0.006% by mass to 0.023% by mass is multi-layer welded using a Ni-based welding material for heat-resistant alloy, wherein root pass welding is performed under a welding condition such that a ratio of an area [SBM] that has been melted of the ferritic heat-resistant steel base material to an area [SWM] of a weld metal, in a transverse cross-section of a weldment after the root pass welding but before second pass welding in the multi-layer welding step, satisfies the following formula (1): 0.1?[SBM]/[SWM]??50×[% BBM]+1.3, with respect to a mass percent of B, [% BBM], which is included in the ferritic heat-resistant steel base material.Type: GrantFiled: December 5, 2019Date of Patent: December 5, 2023Assignee: NIPPON STEEL CORPORATIONInventors: Hiroyuki Hirata, Kana Jotoku, Shinnosuke Kurihara, Katsuki Tanaka
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Publication number: 20230182644Abstract: Provided is a structure that makes it possible to reduce the number of components. The present invention provides a structure including a resin-molded body and a torsion spring. The resin-molded body includes a front wall and a rear wall spaced apart from each other and a peripheral wall connecting peripheries of the front wall and the rear wall. The resin-molded body includes first and second plate-shaped portions and a hinge portion. The first and second plate-shaped portions are rotatably coupled to each other with the hinge portion. The hinge portion is formed by making the rear wall concave toward the front wall to form a hinge concave portion and welding the rear wall to the front wall. The torsion spring includes first and second arms and a coil portion provided therebetween. The first arm is slidably supported by the first plate-shaped portion. The second arm is supported by the second plate-shaped portion.Type: ApplicationFiled: April 21, 2021Publication date: June 15, 2023Applicants: KYORAKU CO., LTD., HAYASHI TELEMPU CORPORATIONInventors: Masaaki SUEOKA, Ryuichi ISHIDA, Takashi IMADA, Katsuki TANAKA, Kenta SUZUKI
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Publication number: 20220325394Abstract: An austenitic heat resisting steel includes, as a chemical composition, by mass %: C: 0.04% to 0.12%; Si: 0.10% to 0.30%; Mn: 0.20% to 0.80%; P: 0% to 0.030%; S: 0.0001% to 0.0020%: Sn: 0.0005% to 0.0230%; Cu: 2.3% to 3.8%; Co: 0.90% to 2.40%; Ni: 22.0% to 28.0%; Cr: 20.0% to 25.0%; Mo: 0.01% to 0.40%; W: 2.8% to 4.2%; Nb: 0.20% to 0.80%; B: 0.0010% to 0.0050%; and N: 0.16% to 0.30%, and a remainder of Fe and impurities, optionally further includes one or more selected from Al, O, V, Ti, Ta, C, Mg, and REM, in which 0.0012%?[% S]+[% Sn]?2.5×[% B]+0.0125% is satisfied.Type: ApplicationFiled: July 30, 2020Publication date: October 13, 2022Applicant: NIPPON STEEL CORPORATIONInventors: Hiroyuki HIRATA, Mitsuru YOSHIZAWA, Junichi HIGUCHI, Katsuki TANAKA
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Publication number: 20220235445Abstract: A ferritic heat-resistant steel includes, by mass: from 0.06 to 0.11% of C; from 0.15 to 0.35% of Si; from 0.35 to 0.65% of Mn; from 0 to 0.02% of P; from 0 to 0.003% of S; from 0.005 to 0.25% of Ni; from 0.005 to 0.25% of Cu; from 2.7 to 3.3% of Co; from 8.3 to 9.7% of Cr; from 2.5 to 3.5% of W; from 0.15 to 0.25% of V; from 0.03 to 0.08% of Nb; from 0.002 to 0.04% of Ta; from 0.01 to 0.06% of Nd; from 0.006 to 0.016% of B; from 0.005 to 0.015% of N; from 0 to 0.02% of Al; and from 0 to 0.02% of O, with a balance consisting of Fe and impurities, and an amount of W, which is analyzed as an electrolytically extracted residue, [% W]ER, satisfying: ?10×[% B]+0.26?[% W]ER?10×[% B]+0.54.Type: ApplicationFiled: March 19, 2020Publication date: July 28, 2022Inventors: Hiroyuki HIRATA, Mitsuru YOSHIZAWA, Junichi HIGUCHI, Katsuki TANAKA
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Patent number: 11339461Abstract: A austenitic stainless steel which has a chemical composition consisting of, by mass %, C: 0.04 to 0.12%, Si: 0.25 to 0.55%, Mn: 0.7 to 2.0%, P: 0.035% or less, S: 0.0015% or less, Cu: 0.02 to 0.80%, Co: 0.02 to 0.80%, Ni: 10.0 to 14.0%, Cr: 15.5 to 17.5%, Mo: 1.5 to 2.5%, N: 0.01 to 0.10%, Al: 0.030% or less, O: 0.020% or less, Sn: 0 to 0.01%, Sb: 0 to 0.01%, As: 0 to 0.01%, Bi: 0 to 0.01%, V: 0 to 0.10%, Nb: 0 to 0.10%, Ti: 0 to 0.10%, W: 0 to 0.50%, B: 0 to 0.005%, Ca: 0 to 0.010%, Mg: 0 to 0.010% and REM: 0 to 0.10%, with the balance being Fe and impurities, and satisfying [18.0?Cr+Mo+1.5×Si?20.0] and [14.5?Ni+30×(C+N)+0.5×(Mn+Cu+Co)?19.5].Type: GrantFiled: October 3, 2018Date of Patent: May 24, 2022Assignee: NIPPON STEEL CORPORATIONInventors: Hiroyuki Hirata, Katsuki Tanaka, Kana Jotoku
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Patent number: 11339462Abstract: A austenitic stainless steel weld metal which has a chemical composition consisting of, by mass %, C: 0.01 to 0.10%, Si: 0.20 to 0.70%, Mn: 0.8 to 2.5%, P: 0.035% or less, S: 0.0030% or less, Cu: 0.01 to 0.60%, Co: 0.01 to 1.00%, Ni: 8.0 to 12.0%, Cr: 14.5 to 17.5%, Mo: 1.0 to 2.2%, N: 0.02 to 0.10%, Al: 0.030% or less, O: 0.020% or less, Sn: 0 to 0.01%, Sb: 0 to 0.01%, As: 0 to 0.01%, Bi: 0 to 0.01%, V: 0 to 0.10%, Nb: 0 to 0.10%, Ti: 0 to 0.10%, W: 0 to 0.50%, B: 0 to 0.005%, Ca: 0 to 0.010%, Mg: 0 to 0.010% and REM: 0 to 0.10%, with the balance being Fe and impurities, and satisfying [17.5?Cr+Mo+1.5×Si?19.5] and [11.0?Ni+30×(C+N)+0.5×(Mn+Cu+Co)?17.0].Type: GrantFiled: October 3, 2018Date of Patent: May 24, 2022Assignee: NIPPON STEEL CORPORATIONInventors: Hiroyuki Hirata, Katsuki Tanaka, Kana Jotoku
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Publication number: 20220042150Abstract: A method of producing a ferritic heat-resistant steel welded joint, the method including: a multi-layer welding step in which a ferritic heat-resistant steel base material including B at 0.006% by mass to 0.023% by mass is multi-layer welded using a Ni-based welding material for heat-resistant alloy, wherein root pass welding is performed under a welding condition such that a ratio of an area [SBM] that has been melted of the ferritic heat-resistant steel base material to an area [SWM] of a weld metal, in a transverse cross-section of a weldment after the root pass welding but before second pass welding in the multi-layer welding step, satisfies the following formula (1): 0.1?[SBM]/[SWM]??50×[% BBM]+1.3, with respect to a mass percent of B, [% BBM], which is included in the ferritic heat-resistant steel base material.Type: ApplicationFiled: December 5, 2019Publication date: February 10, 2022Inventors: Hiroyuki HIRATA, Kana JOTOKU, Shinnosuke KURIHARA, Katsuki TANAKA
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Publication number: 20210292876Abstract: There is provided an austenitic heat resistant alloy including a chemical composition that contains, in mass percent: C: 0.04 to 0.18%, Si: 1.5% or less; Mn: 2.0% or less, P: 0.020% or less, S: 0.030% or less, Cu: 0.10% or less, Ni: 20.0 to 30.0%, Cr: 21.0 to 24.0%, Mo: 1.0 to 2.0%, Nb: 0.10 to 0.40%, Ti: 0.20% or less, Al: 0.05% or less, N: 0.10 to 0.35%, and B: 0.0015 to 0.005%, with the balance: Fe and impurities, the austenitic heat resistant alloy satisfying [P+6B?0.040].Type: ApplicationFiled: October 3, 2017Publication date: September 23, 2021Inventors: Shinnosuke Kurihara, Hiroyuki Semba, Hirokazu Okada, Junichi Higuchi, Katsuki Tanaka, Takahiro Osuki
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Patent number: 11090755Abstract: The present invention provides a welding material for ferritic heat-resistant steel, a welded joint for ferritic heat-resistant steel, and a method for producing the welded joint for to form a weld metal having a high creep strength and a high toughness in welding a ferritic heat-resistant steel that contains B. The welding material for ferritic heat-resistant steel has a chemical composition containing, in mass %, C: 0.06 to 0.10%, Si: 0.1 to 0.4%, Mn: 0.3 to 0.7%, Co: 2.6 to 3.4%, Ni: 0.01 to 1.10%, Cr: 8.5 to 9.5%, W: 2.5 to 3.5%, Nb: 0.02 to 0.08%, V: 0.1 to 0.3%, Ta: 0.02 to 0.08%, B: 0.007 to 0.015%, N: 0.005 to 0.020%, with the balance being Fe and impurities, and satisfying Formula (1): 0.5?Cr+6Si+1.5W+11V+5Nb+10B?40C?30N?4Ni?2Co?2Mn?10.0??(1).Type: GrantFiled: December 16, 2016Date of Patent: August 17, 2021Assignee: NIPPON STEEL CORPORATIONInventors: Hiroyuki Hirata, Kana Jotoku, Tomoaki Hamaguchi, Toshihide Ono, Katsuki Tanaka
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Patent number: 11021778Abstract: An austenitic stainless steel weld metal which has a chemical composition consisting of, by mass %, C: 0.05 to 0.11%, Si: 0.10 to 0.50%, Mn: 1.0 to 2.5%, P: 0.035% or less, S: 0.0030% or less, Co: 0.01 to 1.00%, Ni: 9.0 to 11.5%, Cr: 17.0 to 21.0%, Nb: 0.60 to 0.90%, Ta: 0.001 to 0.100%, N: 0.01 to 0.15%, Al: 0.030% or less, O: 0.020% or less, V: 0 to 0.10%, Ti: 0 to 0.10%, W: 0 to 0.50%, Mo: 0 to 0.50%, Cu: 0 to 0.50%, B: 0 to 0.005%, Ca: 0 to 0.010%, Mg: 0 to 0.010% and REM: 0 to 0.10%, with the balance being Fe and impurities, and satisfying [Nb?7.8×C?0.25].Type: GrantFiled: October 3, 2018Date of Patent: June 1, 2021Assignee: NIPPON STEEL CORPORATIONInventors: Hiroyuki Hirata, Kana Jotoku, Katsuki Tanaka
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Publication number: 20200318225Abstract: A austenitic stainless steel which has a chemical composition consisting of, by mass %, C: 0.04 to 0.12%, Si: 0.25 to 0.55%, Mn: 0.7 to 2.0%, P: 0.035% or less, S: 0.0015% or less, Cu: 0.02 to 0.80%, Co: 0.02 to 0.80%, Ni: 10.0 to 14.0%, Cr: 15.5 to 17.5%, Mo: 1.5 to 2.5%, N: 0.01 to 0.10%, Al: 0.030% or less, O: 0.020% or less, Sn: 0 to 0.01%, Sb: 0 to 0.01%, As: 0 to 0.01%, Bi: 0 to 0.01%, V: 0 to 0.10%, Nb: 0 to 0.10%, Ti: 0 to 0.10%, W: 0 to 0.50%, B: 0 to 0.005%, Ca: 0 to 0.010%, Mg: 0 to 0.010% and REM: 0 to 0.10%, with the balance being Fe and impurities, and satisfying [18.0?Cr+Mo+1.5×Si?20.0] and [14.5?Ni+30×(C+N)+0.5×(Mn+Cu+Co)?19.5].Type: ApplicationFiled: October 3, 2018Publication date: October 8, 2020Applicant: NIPPON STEEL CORPORATIONInventors: Hiroyuki HIRATA, Katsuki TANAKA, Kana JOTOKU
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Publication number: 20200283878Abstract: A austenitic stainless steel weld metal which has a chemical composition consisting of, by mass %, C: 0.01 to 0.10%, Si: 0.20 to 0.70%, Mn: 0.8 to 2.5%, P: 0.035% or less, S: 0.0030% or less, Cu: 0.01 to 0.60%, Co: 0.01 to 1.00%, Ni: 8.0 to 12.0%, Cr: 14.5 to 17.5%, Mo: 1.0 to 2.2%, N: 0.02 to 0.10%, Al: 0.030% or less, O: 0.020% or less, Sn: 0 to 0.01%, Sb: 0 to 0.01%, As: 0 to 0.01%, Bi: 0 to 0.01%, V: 0 to 0.10%, Nb: 0 to 0.10%, Ti: 0 to 0.10%, W: 0 to 0.50%, B: 0 to 0.005%, Ca: 0 to 0.010%, Mg: 0 to 0.010% and REM: 0 to 0.10%, with the balance being Fe and impurities, and satisfying [17.5?Cr+Mo+1.5×Si?19.5] and [11.0?Ni+30×(C+N)+0.5×(Mn+Cu+Co)?17.0].Type: ApplicationFiled: October 3, 2018Publication date: September 10, 2020Applicant: NIPPON STEEL CORPORATIONInventors: Hiroyuki HIRATA, Katsuki TANAKA, Kana JOTOKU
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Publication number: 20200238444Abstract: A welding material for austenitic heat resistant steel is provided that has a chemical composition which consists of, by mass %, C: 0.06 to 0.14%, Si: 0.10 to 0.40%, Mn: 2.0 to 4.0%, P: 0.020% or less, Cu: 2.0 to 4.0%, Ni: 15.0 to 19.0%, Cr: 16.0 to 20.0%, Mo: 0.50 to 1.50%, Nb: 0.30 to 0.60%, N: 0.10 to 0.30%, Al: 0.030% or less, O: 0.020% or less, S: 0 to 0.0030%, Sn: 0 to 0.0030%, Bi: 0 to 0.0030%, Zn: 0 to 0.0030%, Sb: 0 to 0.0030%, As: 0 to 0.0030%, V: 0 to 0.50%, Ti: 0 to 0.50%, Ta: 0 to 0.50%, Co: 0 to 2.0%, B: 0 to 0.020%, Ca: 0 to 0.020%, Mg: 0 to 0.020%, REM: 0 to 0.06%, with the balance being Fe and impurities, and which contains two or more types of element selected from S, Sn, Bi, Zn, Sb and As within a range that satisfies [0.0005?S+Sn+Bi+Zn+Sb+As?0.0030].Type: ApplicationFiled: October 3, 2018Publication date: July 30, 2020Applicant: NIPPON STEEL CORPORATIONInventors: Hiroyuki HIRATA, Kana JOTOKU, Shinnosuke KURIHARA, Katsuki TANAKA
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Publication number: 20200239986Abstract: An austenitic stainless steel weld metal which has a chemical composition consisting of, by mass %, C: 0.05 to 0.11%, Si: 0.10 to 0.50%, Mn: 1.0 to 2.5%, P: 0.035% or less, S: 0.0030% or less, Co: 0.01 to 1.00%, Ni: 9.0 to 11.5%, Cr: 17.0 to 21.0%, Nb: 0.60 to 0.90%, Ta: 0.001 to 0.100%, N: 0.01 to 0.15%, Al: 0.030% or less, O: 0.020% or less, V: 0 to 0.10%, Ti: 0 to 0.10%, W: 0 to 0.50%, Mo: 0 to 0.50%, Cu: 0 to 0.50%, B: 0 to 0.005%, Ca: 0 to 0.010%, Mg: 0 to 0.010% and REM: 0 to 0.10%, with the balance being Fe and impurities, and satisfying [Nb-7.8×C?0.25].Type: ApplicationFiled: October 3, 2018Publication date: July 30, 2020Applicant: NIPPON STEEL CORPORATIONInventors: Hiroyuki HIRATA, Kana JOTOKU, Katsuki TANAKA
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Patent number: 10519533Abstract: A high Cr austenitic stainless steel with a chemical composition consisting of in terms of % by mass, 0.03 to 0.12% of C, 0.10 to 1.00% of Si, 0.10 to 3.00% of Mn, 0.030% or less of P, 0.020% or less of S, 21.50 to 28.00% of Cr, more than 26.00 and not more than 35.00% of Ni, more than 2.00 and not more than 5.00% of W, 0.80% or less of Co, 0.01 to 0.70% of V, 0.15 to 1.00% of Nb, 0.001 to 0.040% of Al, 0.0001 to 0.0100% of B, 0.010 to 0.400% of N, 0.001 to 0.200% of Zr, 0.001 to 0.200% of Nd, 0.001 to 0.200% of Ta, 0.020 to 0.200% of Ta+0.8Nd+0.5Zr, 0.025% or less of Ti+Sn+Sb+Pb+As+Bi, 0.0090% or less of O, and a remainder consisting of Fe and impurities.Type: GrantFiled: June 3, 2016Date of Patent: December 31, 2019Assignee: NIPPON STEEL CORPORATIONInventors: Atsuro Iseda, Hiroyuki Semba, Hirokazu Okada, Hiroyuki Hirata, Toshihide Ono, Katsuki Tanaka, Tomoaki Hamaguchi, Kana Jotoku
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Publication number: 20180354059Abstract: The present invention provides a welding material for ferritic heat-resistant steel, a welded joint for ferritic heat-resistant steel, and a method for producing the welded joint for to form a weld metal having a high creep strength and a high toughness in welding a ferritic heat-resistant steel that contains B. The welding material for ferritic heat-resistant steel has a chemical composition containing, in mass %, C: 0.06 to 0.10%, Si: 0.1 to 0.4%, Mn: 0.3 to 0.7%, Co: 2.6 to 3.4%, Ni: 0.01 to 1.10%, Cr: 8.5 to 9.5%, W: 2.5 to 3.5%, Nb: 0.02 to 0.08%, V: 0.1 to 0.3%, Ta: 0.02 to 0.08%, B: 0.007 to 0.015%, N: 0.005 to 0.020%, with the balance being Fe and impurities, and satisfying Formula (1): 0.5?Cr+6Si+1.5W+11V+5Nb+10B?40C?30N?4Ni?2Co?2Mn?10.Type: ApplicationFiled: December 16, 2016Publication date: December 13, 2018Inventors: Hiroyuki HIRATA, Kana JOTOKU, Tomoaki HAMAGUCHI, Toshihide ONO, Katsuki TANAKA
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Publication number: 20180216215Abstract: An austenitic heat-resistant alloy has a chemical composition of, in mass %: 0.04 to 0.14% C; 0.05 to 1% Si; 0.5 to 2.5% Mn; up to 0.03% P; less than 0.001% S; 23 to 32% Ni; 20 to 25% Cr 1 to 5% W; 0.1 to 0.6% Nb; 0.1 to 0.6% V; 0.1 to 0.3% N; 0.0005 to 0.01% B; 0.001 to 0.02% Sn; up to 0.03% AI; up to 0.02% 0; 0 to 0.5% Ti; 0 to 2% Co; 0 to 4% Cu; 0 to 4% Mo; 0 to 0.02% Ca; 0 to 0.02% Mg; 0 to 0.2% REM; and the balance being Fe and impurities. The alloy microstructure has a grain size number in accordance with ASTM E112 of 2.0 or more and less than 7.0.Type: ApplicationFiled: June 2, 2016Publication date: August 2, 2018Inventors: Hiroyuki HIRATA, Hiroyuki SEMBA, Kana JOTOKU, Atsuro ISEDA, Toshihide ONO, Katsuki TANAKA