Patents by Inventor Katsuo Kazahaya
Katsuo Kazahaya has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
-
Patent number: 11554421Abstract: A cutting tool includes a substrate and a diamond layer that covers the substrate. The diamond layer includes a rake face and a flank continuous to the rake face. A ridgeline between the rake face and the flank forms a cutting edge. The substrate includes a top surface opposed to the rake face. When viewed in a direction perpendicular to the top surface, the rake face includes a plurality of protrusions. In a cross-section perpendicular to a direction of extension of the cutting edge, each of the plurality of protrusions includes an inclined portion and a curvature portion continuous to the inclined portion. In the cross-section, a height of the inclined portion in the direction perpendicular to the top surface increases as a distance from the cutting edge increases.Type: GrantFiled: May 15, 2018Date of Patent: January 17, 2023Assignee: SUMITOMO ELECTRIC HARDMETAL CORP.Inventors: Nozomi Tsukihara, Katsuo Kazahaya, Yutaka Kobayashi
-
Patent number: 11376668Abstract: A cutting tool includes: a rake face; a flank face continuous to the rake face; and a cutting edge formed by a ridgeline between the rake face and the flank face. The cutting tool includes: a base material having a first face on a side of the rake face and a second face on a side of the flank face; and a diamond layer covering the first face and the second face. The first face includes: a first top face continuous to the second face; and a second top face continuous to the first top face and disposed such that the first top face is sandwiched between the second top face and the second face. An angle formed between the first top face and the second top face is a negative angle in a cross section perpendicular to the cutting edge.Type: GrantFiled: July 13, 2017Date of Patent: July 5, 2022Assignee: Sumitomo Electric Hardmetal Corp.Inventors: Yutaka Kobayashi, Katsuo Kazahaya
-
Patent number: 10981235Abstract: A rotary cutting tool includes a base material, a first diamond layer, and a second diamond layer. The base material includes a head portion, a body portion, and a shoulder portion defining a boundary portion between the head portion and the body portion. The first diamond layer covers the body portion and the shoulder portion and exposes the head portion. The second diamond layer covers the head portion, is provided on the first diamond layer in the shoulder portion, and does not cover the body portion.Type: GrantFiled: May 9, 2018Date of Patent: April 20, 2021Assignee: Sumitomo Electric Hardmetal Corp.Inventors: Nozomi Tsukihara, Yutaka Kobayashi, Katsuo Kazahaya
-
Patent number: 10882117Abstract: A cutting tool according to one aspect of the present disclosure includes a substrate and a diamond layer coating the substrate. A cutting tool according to one aspect of the present disclosure includes a rake face, a flank contiguous to the rake face, and a cutting edge configured by a ridge formed by the rake face and the flank. The rake face has a first rake face and a second rake face located between the first rake face and the flank. The second rake face and a surface of the substrate located on the side of the rake face form a negative angle. The second rake face is formed at the diamond layer.Type: GrantFiled: April 27, 2017Date of Patent: January 5, 2021Assignee: Sumitomo Electric Hardmetal Corp.Inventors: Yutaka Kobayashi, Katsuo Kazahaya
-
Publication number: 20200361005Abstract: A cutting tool includes a substrate and a diamond layer that covers the substrate. The diamond layer includes a rake face and a flank continuous to the rake face. A ridgeline between the rake face and the flank forms a cutting edge. The substrate includes a top surface opposed to the rake face. When viewed in a direction perpendicular to the top surface, the rake face includes a plurality of protrusions. In a cross-section perpendicular to a direction of extension of the cutting edge, each of the plurality of protrusions includes an inclined portion and a curvature portion continuous to the inclined portion. In the cross-section, a height of the inclined portion in the direction perpendicular to the top surface increases as a distance from the cutting edge increases.Type: ApplicationFiled: May 15, 2018Publication date: November 19, 2020Applicant: SUMITOMO ELECTRIC HARDMETAL CORP.Inventors: Nozomi TSUKIHARA, Katsuo KAZAHAYA, Yutaka KOBAYASHI
-
Publication number: 20190344355Abstract: A cutting tool includes: a rake face; a flank face continuous to the rake face; and a cutting edge formed by a ridgeline between the rake face and the flank face. The cutting tool includes: a base material having a first face on a side of the rake face and a second face on a side of the flank face; and a diamond layer covering the first face and the second face. The first face includes: a first top face continuous to the second face; and a second top face continuous to the first top face and disposed such that the first top face is sandwiched between the second top face and the second face. An angle formed between the first top face and the second top face is a negative angle in a cross section perpendicular to the cutting edge.Type: ApplicationFiled: July 13, 2017Publication date: November 14, 2019Applicant: Sumitomo Electric Hardmetal Corp.Inventors: Yutaka KOBAYASHI, Katsuo KAZAHAYA
-
Publication number: 20190247932Abstract: A cutting tool according to one aspect of the present disclosure includes a substrate and a diamond layer coating the substrate. A cutting tool according to one aspect of the present disclosure includes a rake face, a flank contiguous to the rake face, and a cutting edge configured by a ridge formed by the rake face and the flank. The rake face has a first rake face and a second rake face located between the first rake face and the flank. The second rake face and a surface of the substrate located on the side of the rake face form a negative angle. The second rake face is formed at the diamond layer.Type: ApplicationFiled: April 27, 2017Publication date: August 15, 2019Applicants: SUMITOMO ELECTRIC HARDMETAL CORP., SUMITOMO ELECTRIC HARDMETAL CORP.Inventors: Yutaka Kobayashi, Katsuo Kazahaya
-
Publication number: 20190201985Abstract: A rotary cutting tool includes a base material, a first diamond layer, and a second diamond layer. The base material includes a head portion, a body portion, and a shoulder portion defining a boundary portion between the head portion and the body portion. The first diamond layer covers the body portion and the shoulder portion and exposes the head portion. The second diamond layer covers the head portion, is provided on the first diamond layer in the shoulder portion, and does not cover the body portion.Type: ApplicationFiled: May 9, 2018Publication date: July 4, 2019Inventors: Nozomi Tsukihara, Yutaka Kobayashi, Katsuo Kazahaya
-
Patent number: 8677986Abstract: An electrodeposited wire tool has a core wire extending in a longitudinal direction, a plating layer provided on an outer peripheral surface of the core wire, superabrasive grains held by the plating layer and coating layers covering the outer peripheral surfaces of the superabrasive grains. The coating layers are constituted of electroless Ni—P platings. The coating layers are heat-treated, and the electroless Ni—P platings are partially or entirely crystallized.Type: GrantFiled: April 8, 2009Date of Patent: March 25, 2014Assignee: A.L.M.T. Corp.Inventors: Katsuo Kazahaya, Yasushi Matsumoto, Toshio Fukunishi, Munehiro Tsujimoto, Hideki Ogawa, Masaaki Yamanaka, Kenji Fukushima
-
Publication number: 20110034113Abstract: An electrodeposited wire tool has a core wire extending in a longitudinal direction, a plating layer provided on an outer peripheral surface of the core wire, superabrasive grains held by the plating layer and coating layers covering the outer peripheral surfaces of the superabrasive grains. The coating layers are constituted of electroless Ni—P platings. The coating layers are heat-treated, and the electroless Ni—P platings are partially or entirely crystallized.Type: ApplicationFiled: April 8, 2009Publication date: February 10, 2011Inventors: Katsuo Kazahaya, Yasushi Matsumoto, Toshio Fukunishi, Munehiro Tsujimoto, Hideki Ogawa, Masaaki Yamanaka, Kenji Fukushima
-
Patent number: 7883775Abstract: The invention provides a diamond coated tool having an excellent cutting performance, wear resistance, adhesion resistance and work surface roughness in combination and a method of producing such a tool. A diamond coated tool comprising a substrate and a diamond coating formed on the surface of the substrate, wherein said substrate is made of a cemented carbide or a cermet, diamond grains constituting a growth surface of said diamond coating has an average grain size of about 1.5 micrometers or below, said diamond coating has a thickness ranging from about 0.1 micrometer to 20 micrometers, and said diamond coating has an average surface roughness Ra ranging from about 0.01 micrometer to 0.2 micrometer. Such a diamond coated tool can be obtained by carburizing the substrate consisting of a cemented carbide or a cermet, and growing up a diamond coating thereon.Type: GrantFiled: November 12, 2003Date of Patent: February 8, 2011Assignees: A.L.M.T. Corp., Sumitomo Electric Industries, Ltd.Inventors: Katsuo Kazahaya, Shigetaka Kawai, Yasushi Matsumoto, Keiji Ishibashi, Takahiro Imai
-
Publication number: 20060216515Abstract: The invention provides a diamond coated tool having an excellent cutting performance, wear resistance, adhesion resistance and work surface roughness in combination and a method of producing such a tool. A diamond coated tool comprising a substrate and a diamond coating formed on the surface of the substrate, wherein said substrate is made of a cemented carbide or a cermet, diamond grains constituting a growth surface of said diamond coating has an average grain size of about 1.5 micrometers or below, said diamond coating has a thickness ranging from about 0.1 micrometer to 20 micrometers, and said diamond coating has an average surface roughness Ra ranging from about 0.01 micrometer to 0.2 micrometer. Such a diamond coated tool can be obtained by carburizing the substrate consisting of a cemented carbide or a cermet, and growing up a diamond coating thereon.Type: ApplicationFiled: November 12, 2003Publication date: September 28, 2006Applicants: A.L.M.T. CORP., SUMITOMO ELECTRIC INDUSTRIES, LTD.Inventors: Katsuo Kazahaya, Shigetaka Kawai, Yasushi Matsumoto, Keiji Ishibashi, Takahiro Imai