Patents by Inventor Kazuhisa Shobu

Kazuhisa Shobu has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20050074561
    Abstract: A method for easily and uniformly forming a film at a low cost, which is comprising a diffusion-barrier layer 3 and a coating layer 4, on a surface of a substrate 1. The method has a preliminary oxidation step of forming a substrate oxide layer 2 by oxidizing the substrate 1, and a step of coating the surface thereof with a coating material containing at least one alloy or a compound, which includes an element forming an oxide having a low enthalpy of formation as compared to that of the oxide of the substrate oxide layer 2, and as a result.
    Type: Application
    Filed: January 29, 2004
    Publication date: April 7, 2005
    Inventors: Tatsuo Tabaru, Kazuhisa Shobu, Hisatoshi Hirai, Michiru Sakamoto
  • Publication number: 20020192453
    Abstract: A highly thermally conductive composite material is characterized in that it contains 20-75 Vol % of SiC, with the balance being Cu, and further contains a reaction preventive layer interposed on the interface between SiC and Cu for preventing a reaction between the two substances. Specifically, the reaction preventive layer is a thin film having a thickness of 0.01-10 microns, consisting of carbon or a carbide of at least one element selected from the group consisting of Cr, Nb, Ta and W. In particular, the composite material has a thermal expansion coefficient of 4.5-10×10−6/K and a thermal conductivity of 200 W/mK or higher.
    Type: Application
    Filed: March 20, 2002
    Publication date: December 19, 2002
    Applicant: Nat'l Inst. of Advanced Ind. Science and Tech.
    Inventors: Kazuhisa Shobu, Michiru Sakamoto, Tatsuo Tabaru, Hisatoshi Hirai, Akira Kitahara, Tomio Sato, Isamu Yamashita
  • Patent number: 6303075
    Abstract: A high temperature Nb-base alloy material which contains a ductile Nb-base metal phase to secure the toughness of the alloy at a normal temperature, and yet it can provide a dense oxide film in a high temperature oxidative atmosphere, thereby it can maintain excellent oxidation resistance even when the coating is broken, i.e. it has self repairing function, is provided. The high temperature oxidation resistant alloy material is constructed by adding a trace amount of metal Mg which is necessary to form a dense oxide film comprising MgO as a main component on the surface in an elevated temperature oxidative atmosphere, to a composite phase alloy comprising not less than 10% by volume of a Nb-base solid solution metal phase represented by atomic ratio as Nb—(15-40%)Ti—(5-20%)Al and the remainder of one or more kinds of intermetallic compound phases or ceramic phases having high oxidation resistance.
    Type: Grant
    Filed: March 27, 2000
    Date of Patent: October 16, 2001
    Assignee: Agency of Industrial Science and Technology
    Inventors: Kazuhisa Shobu, Hisatoshi Hirai, Tatsuo Tabaru, Hidetoshi Ueno, Akira Kitahara
  • Patent number: 6107225
    Abstract: The present invention provides a dense SiC-infiltrated composite material or a dense carbon-fiber-reinforced SiC-infiltrated composite material and a dense SiC-infiltrated composite material with granular carbon dispersed therein that are unlikely to bond to a carbon crucible and that have excellent heat and oxidation resistance. This composite material can be obtained by infiltrating molten carbon-silicide of Mo that is approximately expressed as Mo.sub.3 Si.sub.2 C or a eutectic mixture of carbon-silicide and silicon carbide into a silicon-carbide-based preform having 10 to 60 vol. % of continuous voids and then cooling and solidifying the melt.
    Type: Grant
    Filed: October 1, 1998
    Date of Patent: August 22, 2000
    Assignee: Agency of Industrial Science and Technology
    Inventors: Kazuhisa Shobu, Eiji Tani
  • Patent number: 5698143
    Abstract: Disclosed is a method for the preparation of a fiber-reinforced silicon carbide-based composite ceramic body having outstandingly high mechanical strengths even without using any sintering aids or without undertaking the hot-press sintering method. The method comprises impregnating carbon fibers or silicon carbide fibers with a slurry containing an elementary silicon powder, an organic resin, e.g., phenolic resins, and an organosilicon polymer, e.g., polysilastyrenes, according to a specified formulation and shaping the impregnated fibers into a green body which is subjected to a calcination treatment at 1300.degree.-1500.degree. C. in an inert atmosphere under normal pressure.
    Type: Grant
    Filed: October 25, 1995
    Date of Patent: December 16, 1997
    Assignee: Japan as represented by Director General of Agency of Industrial Science and Technology
    Inventors: Eiji Tani, Kazuhisa Shobu
  • Patent number: 5585313
    Abstract: The present invention provides a SiC-MoSi.sub.2 infiltration material with high heat-resistant property, which can be used at 1500.degree. C. under atmospheric condition, can be produced at lower manufacturing temperature, and can maintain high resistance to oxidation. This ceramic composite material with high heat-resistant property can be obtained by infiltrating aluminum silicide of molybdenum, which is expressed by a formula of Mo(Al.sub.x Si.sub.1-x).sub.2 (where 0.1<x<0.5) into a porous preform of silicon carbide having porosity of 10 to 50% in volume ratio.
    Type: Grant
    Filed: August 31, 1994
    Date of Patent: December 17, 1996
    Assignee: Agency of Industrial Science and Technology
    Inventors: Kazuhisa Shobu, Tadahiko Watanabe, Eiji Tani, Morito Akiyama
  • Patent number: 5294460
    Abstract: A novel method is disclosed for the preparation of a silicon carbide-based composite ceramic body reinforced with carbon fibers having an outstandingly high mechanical strength. The method comprises impregnating carbon fibers with a mixture of fine silicon particles and a thermosetting resin such as a phenolic resin to give a carbon fiber compact body impregnated with the mixture, which is then subjected to a heat treatment at about 1400.degree. C. in an inert atmosphere so that the thermosetting resin is thermally decomposed to produce free carbon capable of reacting with the silicon particles without affecting the carbon fibers embedded in the matrix due to the preferential reactivity of the silicon particles with the free carbon produced from the resin thus not to decrease the recinforcing effect of the carbon fibers.
    Type: Grant
    Filed: October 15, 1992
    Date of Patent: March 15, 1994
    Assignee: Japan as represented by Director General of Agency of Industrial Science and Technology
    Inventors: Eiji Tani, Kazuhisa Shobu, Tadahiko Watanabe
  • Patent number: 5143869
    Abstract: Metallic boride-based ceramics having mechanical properties suited for use in extensive applications as abrasion-resistant and cutting tools are prepared by sintering a mixture essentially consisting of 20 to 88% by weight of one or more metallic borides and 10 to 70% by weight of a powder of zirconium oxide, with 2 to 70% by weight of one or more cubic nitrogen carbides selected from the group of Ti(C, N) and Zr(C, N).
    Type: Grant
    Filed: June 18, 1991
    Date of Patent: September 1, 1992
    Assignee: Agency of Industrial Science and Technology
    Inventors: Tadahiko Watanabe, Kazuhisa Shobu
  • Patent number: 5036028
    Abstract: A high density metal-boride based ceramic sintered body consists essentially of component (A) at least one of TiB.sub.2, ZrB.sub.2, CrB.sub.2, HfB.sub.2, VB.sub.2, TaB.sub.2, NbB.sub.2, MnB.sub.2, MoB.sub.2, YB.sub.2, AlB.sub.2, MgB.sub.2, CrB, VB, TaB, NbB, MoB, HfB, YB, ZrB, HfB, TiB, MnB, W.sub.2 B.sub.5 and Mo.sub.2 B.sub.5, componet (B) 0.1 wt. %-10 wt. % based on the total amount of a metal binder comprising at least one of cobalt boride, nickel boride and iron boride, and component (C) 0.1 wt. %-10 wt. % based on the total amount of at least one of a double carbide comprising Ti, Zr, W and C, ZrCN, HfCN, or a double carbo-nitride comprising Ti, Zr, Hf and C, N.The sintered body is not easily oxidized and has extremely few pores and high shock resistance even using a fine grain raw material powder because component (C) has an oxygen removing effect during sintering.
    Type: Grant
    Filed: April 18, 1990
    Date of Patent: July 30, 1991
    Assignee: Agency of Industrial Science and Technology
    Inventors: Tadahiko Watanabe, Tsuyoshi Doutsu, Kazuhisa Shobu, Yukio Kai
  • Patent number: 4929417
    Abstract: A powder of at least one of TiB.sub.2, ZrB.sub.2 and HfB.sub.2 is mixed with at least one of Ti, Zr, Hf, TiB, ZrB and HfB, or with at least one of Ti, Zr, Hf, TiB, ZrB and HfB and a powder of boron, to prepare a mixed powder which can form a sintered product having a boron content of 65 to 67 atom %. Alternatively, a powder of at least one of Ti, Zr, Hf, TiB, ZrB and HfB is mixed with a powder of boron to prepare the mixed powder. The mixed powder may further contain up to a maximum of 30% by weight of a powder of AlN. Then, the mixed powder is sintered to make metal diboride ceramics. The lower-melting metal or compound which the mixed powder contains melts to form a liquid phase and enables the manufacture of a sintered product of high density by a customary sintering operation employing a low temperature. The sintered product having a boron content of 65 to 67 atom % consists solely of metal diboride crystals having a structure of the hexagonal system.
    Type: Grant
    Filed: April 21, 1989
    Date of Patent: May 29, 1990
    Assignee: Agency of Industrial Science and Technology
    Inventors: Tadahiko Watanabe, Kazuhisa Shobu, Yukio Kai, Hideki Yamamoto, Eiichi Sudoh, Osamu Yagishita, Junshiro Hayakawa
  • Patent number: 4910171
    Abstract: The present invention is characterized by a ceramic sintered body consisting of (1) a primary mixed powder in which boride metal powder the MB.sub.2 type or M.sub.2 B.sub.5 type (M indicates the metal) is mixed with a titanium hafnium carbide powder; (2) a secondary mixed powder in which titanium carbonitride is mixed with the above-mentioned primary mixed powder; or (3) a tertiary mixed powder or a quaternary mixed powder in which carbide powder such as hafnium carbide or zirconium carbide is mixed with above-mentioned primary mixed powder or the secondary mixed powder. The resulting sintered bodies have high hardness and toughness.
    Type: Grant
    Filed: May 23, 1989
    Date of Patent: March 20, 1990
    Assignee: Agency of Industrial Science and Technology
    Inventors: Tadahiko Watanabe, Kazuhisa Shobu, Hideki Yamamoto
  • Patent number: 4810676
    Abstract: Described herein is a chromium oxide-based ceramic material obtained by sintering a powder mixture consisting of chromium oxide powder and 0.1-90 wt % of chromium carbide powder based on the total amount of the powder mixture. The sintered product has not only a small coefficient of friction over a wide temperature range from normal to high temperature but also excellent deflection resistance and high density with less pores, which are suitable for application as a sliding material.
    Type: Grant
    Filed: June 16, 1988
    Date of Patent: March 7, 1989
    Assignee: Agency of Industrial Science and Technology
    Inventors: Tadahiko Watanabe, Kazuhisa Shobu, Yuji Enomoto
  • Patent number: 4808557
    Abstract: The present invention is characterized by ceramic materials comprising ceramic sintered bodies consisting of (1) 1-90 wt % chromium carbide and the remainder carbonic titanium nitride; (2) 1-90 wt % chromium carbide, 0.1-5 wt % B.sub.4 C and the remainder titanium carbo-nitride; or (3) either of the above compositions plus less than 95 wt % of a metal boride such as Ti or Zr. Such ceramic sintered bodies are used for cutting tools or wear-resistant machine parts because of their high density, high hardness and high strength.
    Type: Grant
    Filed: June 30, 1987
    Date of Patent: February 28, 1989
    Assignees: Kyushu Director of Institute, Itaru Todoroki, Tokyo Kokyu Rozai Co., Ltd.
    Inventors: Tadahiko Watanabe, Kazuhisa Shobu, Yuko Tsuya, Yuji Enomoto, Junshiro Hayakawa, Osamu Yagishita, Hideki Yamamoto, Eiichi Sudoh
  • Patent number: 4725456
    Abstract: Disclosed herein is a method for preparing a homogenized mixture of fine powders of heterogeneous substances or of fine powder and a fibrous component or whiskers, for use as a starting material in the production of a composite metallic material or a composite ceramic material. The invention utilizes chemical vapor deposition which ensures extremely high permeation into narrow spaces in producing whiskers or fine particles, the reaction product of the chemical vapor deposition, in the gaps between individual particles of fine powder or forming coated layers of the reaction product on the surfaces of powder particles to obtain a homogenized mixture of the fine powder and the reaction product.
    Type: Grant
    Filed: March 25, 1986
    Date of Patent: February 16, 1988
    Assignee: Agency of Industrial Science and Technology
    Inventors: Tadahiko Watanabe, Kazuhisa Shobu
  • Patent number: 4704372
    Abstract: This invention relates to a high-strength molybdenum silicide-based ceramic material and a process for producing such ceramic material. A powder mixture obtained by adding to titanium carbonitride 0-100% by weight of a specific metal boride compound is added to powder of molybdenum silicide used as base component, and the obtained mixed powder composition is sintered. Both strength and density of molybdenum silicide are increased while maintaining its low-temperature sinterability.
    Type: Grant
    Filed: March 15, 1985
    Date of Patent: November 3, 1987
    Assignee: Agency of Industrial Science and Technology
    Inventors: Tadahiko Watanabe, Kazuhisa Shobu