Abstract: An adapter for coupling to a process control transmitter of the type used to monitor a process variable in an industrial process includes a first connection configured to couple to a first side of a two wire process control loop, a second connection configured to couple to a second side of the two wire process control loop and in series with a first connection to a process control transmitter, and a third connection configured to couple to a second connection of the process control transmitter. Wireless communication circuitry is coupled to at least the third connection and is configured to provide wireless communication for the process control transmitter. Intrinsic safety circuitry coupled to at least one of the first, second and third connections is configured to limit transfer of electrical energy to a value which is less than an intrinsic safety value.

Abstract: A wireless field device for use in controlling or monitoring an industrial process, includes a process interface configured to couple to a process fluid. Field device circuitry is coupled to the process interface and configured to measure or control a process variable. Wireless communication circuitry is configured to provide wireless communication. At least one electrical access terminal is configured to provide an electrical connection to circuitry of the field device. A power supply is configured to power the wireless field device. The power supply includes a removable primary power source to provide power to the field device for extended periods of time. A secondary power source is configured to provide power to the field device when the primary power source is removed.

Abstract: A field device for use in an industrial process control or monitoring system includes terminals configured to connect to a two-wire process control loop configured to carry data and to provide power. In one embodiment, RF circuitry in the field device is configured for radio frequency communication having variable power consumption. In another embodiment, the RF circuitry is coupled to the field device through a separate digital communication bus. A method of modulating the power of RF communication based upon a process communication signal is also provided.

Abstract: A wireless field device for use in controlling or monitoring an industrial process, includes a process interface configured to couple to a process fluid. Field device circuitry is coupled to the process interface and configured to measure or control a process variable. Wireless communication circuitry is configured to provide wireless communication. At least one electrical access terminal is configured to provide an electrical connection to circuitry of the field device. A power supply is configured to power the wireless field device. The power supply includes a removable primary power source to provide power to the field device for extended periods of time. A secondary power source is configured to provide power to the field device when the primary power source is removed.

Abstract: An adapter for coupling to a process control transmitter of the type used to monitor a process variable in an industrial process is provided. The adapter includes I/O circuitry configured to couple to a two wire process control loop and to the process control transmitter and communicate on the process control loop. Wireless communication circuitry couples to the two wire process control loop and is configured to transmit an RF signal. Power supply circuitry provides power to the wireless communication circuitry.

Abstract: A field device includes a power control module, a network interface module that communicates over a wireless network, and a device interface module for operating transducers, such as a sensor or an actuator. The power control module controls distribution of electrical power so that the network interface module receives electrical power while it is attempting to join the wireless network. Once the network interface module has joined the wireless network, the power control module allows the network interface module and the device interface module to share electrical power.

Abstract: An industrial process transmitter for transmitting a process variable on a two-wire process control loop include, a loop current control to control a loop current level on the two-wire process control loop that is related to the process variable. Power is provided to primary circuitry of the process transmitter. A secondary current control circuit limits current delivered to secondary circuitry.

Abstract: A control system uses a wireless network to provided communication between a host computer and field devices. The field devices are normally maintained in a lower power or sleep state. Only field devices that will be involved in a communication with the host computer are turned On and maintained On until communication between the field devices and the host computer is completed.

Abstract: A control system uses a wireless network to provide communication between a host computer and field devices. The host and the field devices communicate with one another using control messages and response messages based upon a known control system protocol. The control and response messages are embedded as a payload within a wireless message that is transmitted over the wireless network. When the wireless message is received at its ultimate destination, the control or response message is separated from the wireless message and is delivered to the intended recipient (either a field device or the host computer).

Abstract: A control system uses a wireless mesh network to provide communication between a host computer and field devices. The host and the field devices communicate with one another using wireless messages containing requests and responses that are routed through the wireless mesh network. The wireless messages include sequence information that allow the receiving device to identify and reject messages that are received out of order.

Abstract: A field device for use in an industrial process control or monitoring system includes terminals configured to connect to a two-wire process control loop. The loop carries data and provides power to the field device. RF circuitry in the field device is provided for radio frequency communication. A power supply powers the RF circuitry using power received from the two-wire process control loop.

Abstract: A wireless network system includes overlapping wireless mesh networks. Nodes that are members of more than one mesh network are capable of communicating with the gateways of each of those mesh networks, which allows sharing information between interrelated control systems through the wireless network system.

Abstract: A host computer communicates with field devices by sending control messages and receiving response messages over a wireless network. When the host computer sends a control message to the wireless network, the host computer is provided with a predictive response time within which the field device receiving the message will respond. The wireless network cycles between a sleep state and an active state based upon a wireless network power cycle. The predicted response time is based upon the current state of the wireless network, the power cycle, and the time required for the field device to turn on, take an action (such as measuring a parameter), and generating a response message.

Abstract: A wireless mesh network routes messages between a host computer and a plurality of field devices. The mesh network is synchronized to a global regular active schedule that defines active periods when messages can be transmitted or received by nodes of the network, and inactive periods when messages cannot be transmitted or received. Based upon messages to be sent by the host computer to selected field devices, the network is controlled to selectively maintain active those nodes required to route messages to the selected field devices. Those required nodes are maintained in an active state as long as communication with the selected field devices continues, while other nodes are allowed to return to a low power inactive state. When communication between the host computer and the selected field devices is no longer required, the entire network is allowed to enter the low power inactive state.

Abstract: A wireless mesh network is formed by nodes having a regular active schedule for transmitting and receiving messages, and a fast active schedule mode that is locally activated when a demand exists for transmission of a larger number of messages. As each node transmits a message to another node, the transmitting node includes a message buffer queue parameter that indicates the number of messages in the transmitting nodes, pending message queue. The receiving node determines, based upon the message buffer queue parameter received and its own capacity, whether to continue on the regular schedule, or to activate the fast active schedule. If the fast active schedule is activated, the receiving node sends a special acknowledge message back to the sending node, so that both nodes will transmit and receive messages over a fast active schedule link until the message buffer of the sending node has been reduced and the fast active schedule can be deactivated in favor of the regular active schedule.

Abstract: A host computer communicates with field devices over a wireless network that includes a gateway and a plurality of wireless nodes. At least one of the field devices is associated with each wireless node, and each field device has a unique field device address. The host computer sends control messages to field devices using their field device addresses. The gateway translates the field device address of a control message to a wireless address of the wireless node with which the field device is associated. The gateway sends a wireless message over the network to the wireless node at the wireless address. The message contains the field device address so that, when the wireless message is received and opened, the control message from the host computer can be routed to the intended field device based upon the field device address.

Abstract: A field device system for use in an industrial process includes a field device configured to couple to the industrial process and monitor or control the industrial process. The field device provides a temperature control signal output related to a temperature of the field device. A heater coupled to the field device heats the field device in response to the temperature control signal.

Abstract: An adapter for coupling to a process control transmitter of the type used to monitor a process variable in an industrial process includes a first connection configured to couple to a first side of a two wire process control loop, a second connection configured to couple to a second side of the two wire process control loop and in series with a first connection to a process control transmitter, and a third connection configured to couple to a second connection of the process control transmitter. Wireless communication circuitry is coupled to at least the third connection and is configured to provide wireless communication for the process control transmitter. Intrinsic safety circuitry coupled to at least one of the first, second and third connections is configured to limit transfer of electrical energy to a value which is less than an intrinsic safety value.

Abstract: A field hardened industrial device is described with a housing of the device having electrically conductive walls surrounding a cavity with an open end. An electronics assembly is adapted to fit within the cavity. The device includes a circuit card assembly, which is a multi-layered printed wiring board with pass-through electrical connections and an embedded ground plane electrically coupled to the housing to shield the electronics assembly from electromagnetic interference and to provide environmental protection to the electronics assembly.

Abstract: A process variable transmitter for use with a removable operator interface has a non-volatile memory and a latching component. The non-volatile memory stores device settings. The latching component prohibits changes to transmitter settings if the removable operator interface is absent. Circuitry in the transmitter detects the presence of the removable operator interface. The removable operator interface can include zero and span settings.