Patents by Inventor Kengo Mitose

Kengo Mitose has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20170229211
    Abstract: A covered wire includes a wire including a metal, a covering layer provided at a periphery of the wire, and inclusions including at least one of a metal and a metal oxide. The inclusions are provided between the wire and the covering layer or in the covering layer, and an average size of each of the inclusions is less than a thickness of the covering layer.
    Type: Application
    Filed: April 21, 2017
    Publication date: August 10, 2017
    Inventors: Sho Yoshida, Kengo Mitose, Shigeki Sekiya
  • Publication number: 20170213619
    Abstract: An aluminum alloy wire rod comprising 0.1-1.0 mass % Mg; 0.1-1.0 mass % Si; 0.01-1.40 mass % Fe; 0.01-0.50 mass % Zr; 0.000-0.100 mass % Ti; 0.000-0.030 mass % B; 0.00-1.00 mass % Cu; 0.00-0.50 mass % Ag; 0.00-0.50 mass % Au; 0.00-1.00 mass % Mn; 0.00-1.00 mass % Cr; 0.00-0.50 mass % Hf; 0.00-0.50 mass % V; 0.00-0.50 mass % Sc; 0.00-0.50 mass % Co; and 0.00-0.50 mass % Ni, a Mg/Si ratio being greater than 1, wherein a dispersion density of an Mg2Si compound having a particle size of 0.5 ?m to 5.0 ?m is less than or equal to 3.0×10?3 particles/?m2, and in the sectional structure, a concentration of each of Mg and Si other than a compound is less than or equal to 2.00 mass %.
    Type: Application
    Filed: April 10, 2017
    Publication date: July 27, 2017
    Applicants: FURUKAWA ELECTRIC CO., LTD., FURUKAWA AUTOMOTIVE SYSTEMS INC.
    Inventors: Shigeki SEKIYA, Sho YOSHIDA, Kyota SUSAI, Kengo MITOSE
  • Publication number: 20170194067
    Abstract: An aluminum alloy wire rod has a composition including 0.1-1.0 mass % Mg; 0.1-1.0 mass % Si; 0.01-1.40 mass % Fe; 0.000-0.100 mass % Ti; 0.000-0.030 mass % B; 0.00-1.00 mass % Cu; 0.00-0.50 mass % Ag; 0.00-0.50 mass % Au; 0.00-1.00 mass % Mn; 0.00-1.00 mass % Cr; 0.00-0.50 mass % Zr; 0.00-0.50 mass % Hf; 0.00-0.50 mass % V; 0.00-0.50 mass % Sc; 0.00-0.50 mass % Sn; 0.00-0.50 mass % Co; 0.00-0.50 mass % Ni; and the balance being Al and inevitable impurities, and an area fraction of a region in which an angle formed by a longitudinal direction of the aluminum alloy wire rod and a <111> direction of a crystal is within 20° is greater than or equal to 20% and less than or equal to 65%.
    Type: Application
    Filed: March 21, 2017
    Publication date: July 6, 2017
    Applicants: FURUKAWA ELECTRIC CO., LTD., FURUKAWA AUTOMOTIVE SYSTEMS INC.
    Inventors: Sho YOSHIDA, Shigeki SEKIYA, Kengo MITOSE
  • Publication number: 20170194066
    Abstract: An electric wire apparatus includes an electric wire including an aluminum alloy wire rod having an outer periphery portion coated, and a crimp terminal crimped to an end portion of the electric wire, the crimp terminal having a barrel portion crimped with the aluminum alloy wire rod, the barrel portion having a one-end closed tubular shape. The aluminum alloy wire rod has a composition including 0.10 mass % to 1.00 mass % of magnesium (Mg), 0.10 mass % to 1.00 mass % of silicon (Si), 0.01 mass % to 2.50 mass % of iron (Fe), 0.000 mass % to 0.100 mass % of titanium (Ti), 0.000 mass % to 0.030 mass % of boron (B), 0.00 mass % to 1.00 mass % of copper (Cu), 0.00 mass % to 0.50 mass % of silver (Ag), 0.00 mass % to 0.50 mass % of gold (Au), 0.00 mass % to 1.00 mass % of manganese (Mn), 0.00 mass % to 1.00 mass % of chromium (Cr), 0.00 mass % to 0.50 mass % of zirconium (Zr), 0.00 mass % to 0.50 mass % of hafnium (Hf), 0.00 mass % to 0.50 mass % of vanadium (V), 0.00 mass % to 0.50 mass % of scandium (Sc), 0.
    Type: Application
    Filed: March 20, 2017
    Publication date: July 6, 2017
    Inventors: Sho Yoshida, Akira Tachibana, Yasushi Kihara, Shigeki Sekiya, Kengo Mitose
  • Patent number: 9650706
    Abstract: An aluminum alloy wire rod has a composition consisting of 0.1-1.0 mass % Mg; 0.1-1.0 mass % Si; 0.01-1.40 mass % Fe; 0.000-0.100 mass % Ti; 0.000-0.030 mass % B; 0.00-1.00 mass % Cu; 0.00-0.50 mass % Ag; 0.00-0.50 mass % Au; 0.00-1.00 mass % Mn; 0.00-1.00 mass % Cr; 0.00-0.50 mass % Zr; 0.00-0.50 mass % Hf; 0.00-0.50 mass % V; 0.00-0.50 mass % Sc; 0.00-0.50 mass % Co; 0.00-0.50 mass % Ni; and the balance being Al and incidental impurities, wherein at least one or none of Ti, B, Cu, Ag, Au, Mn, Cr, Zr, —Hf, V, Sc, Co and Ni is contained in the composition. A dispersion density of an Mg2Si compound having a particle size of 0.5 ?m to 5.0 ?m is less than or equal to 3.0×10?3 particles/?m2. In a sectional structure, a concentration of each of Si and Mg other than a compound is less than or equal to 2.00 mass %.
    Type: Grant
    Filed: March 17, 2016
    Date of Patent: May 16, 2017
    Assignees: Furukawa Electric Co., Ltd., Furukawa Automotive Systems Inc.
    Inventors: Shigeki Sekiya, Sho Yoshida, Kyota Susai, Kengo Mitose
  • Publication number: 20170076834
    Abstract: An electrical contact material (10) having: a conductive substrate (1) formed from copper or a copper alloy; a first intermediate layer (2) provided on the conductive substrate (1); a second intermediate layer (3) provided on the first intermediate layer (2); and an outermost layer (4) formed from tin or a tin alloy and provided on the second intermediate layer (3), wherein the first intermediate layer (2) is constructed as one layer of grains extending from the conductive substrate (1) side to the second intermediate layer (3) side, and wherein, in the first intermediate layer (2), the density of grain boundaries (5b) extending in a direction in which the angle formed by the grain boundary in interest and the interface between the conductive substrate and the first intermediate layer is 45° or greater, is 4 ?m/?m2 or less; a method of producing the same; and a terminal.
    Type: Application
    Filed: November 29, 2016
    Publication date: March 16, 2017
    Applicants: FURUKAWA ELECTRIC CO., LTD., FURUKAWA AUTOMOTIVE SYSTEMS INC.
    Inventors: Yoshikazu OKUNO, Yoshiaki KOBAYASHI, Tatsuya NAKATSUGAWA, Kengo MITOSE, Akira TACHIBANA, Shingo KAWATA
  • Publication number: 20170069403
    Abstract: An aluminum alloy conductor wire has a composition comprising Mg: 0.1-1.0 mass %, Si: 0.1-1.20 mass %, Fe: 0.01-1.40 mass %, Ti: 0-0.100 mass %, B: 0-0.030 mass %, Cu: 0-1.00 mass %, Ag: 0-0.50 mass %, Au: 0-0.50 mass %, Mn: 0-1.00 mass %, Cr: 0-1.00 mass %, Zr: 0-0.50 mass %, Hf: 0-0.50 mass %, V: 0-0.50 mass %, Sc: 0-0.50 mass %, Co: 0-0.50 mass %, Ni: 0-0.50 mass %, and the balance: Al and inevitable impurities, where Ti, B, Cu, Ag, Au, Mn, Cr, Zr, Hf, V, Sc, Co and Ni are arbitrary additive components of which at least one component may be contained or none of the components may be contained. A density of a compound having a particle size of 0.5-5.0 ?m and containing Fe is 1 to 300 particles/10000 ?m2.
    Type: Application
    Filed: November 16, 2016
    Publication date: March 9, 2017
    Applicants: FURUKAWA ELECTRIC CO., LTD., FURUKAWA AUTOMOTIVE SYSTEMS INC.
    Inventors: Sho YOSHIDA, Ryosuke MATSUO, Shigeki SEKIYA, Kengo MITOSE
  • Publication number: 20170018329
    Abstract: A rolled copper foil comprises one of copper and a copper alloy. The rolled copper foil has a rolled surface and two side surfaces adjacent to the rolled surface. Each of the side surfaces being a non-sheared surface that is not a sheared surface. An area ratio of crystal grains oriented at a deviation angle of less than or equal to 13° from Cube orientation is greater than or equal to 6%.
    Type: Application
    Filed: September 29, 2016
    Publication date: January 19, 2017
    Applicants: FURUKAWA ELECTRIC CO., LTD., FURUKAWA AUTOMOTIVE SYSTEMS INC.
    Inventors: Ryosuke MATSUO, Kengo MITOSE
  • Publication number: 20160372882
    Abstract: A method of manufacturing a terminal comprising, in the following order, preparing a sheet material comprising 0.005 mass %-3.000 mass % in total of at least one element selected from Mg, Si, Cu, Zn, Mn, Ni, Cr and Zr, the balance being Al and incidental impurities, performing solution heat treatment by heating the sheet material, cold rolling the solution heat treated sheet material, forming a metal coating layer over a part of or an entirety of the cold-rolled sheet material, the metal coating layer being composed primarily of Sn, Cr, Cu, Zn, Au or Ag, or an alloy composed primarily thereof, forming a developed terminal material by punching the sheet material into a developed view geometry of a terminal, forming the developed terminal material into a terminal, and performing an aging treatment on the terminal at 150-190° C. for 60-600 minutes.
    Type: Application
    Filed: September 2, 2016
    Publication date: December 22, 2016
    Inventors: Ryosuke MATSUO, Kengo MITOSE
  • Publication number: 20160358685
    Abstract: An aluminum alloy wire rod has a composition including Mg: 0.10-1.0 mass %, Si: 0.10-1.20 mass %, Fe: 0.01-1.40 mass %, Ti: 0.000- 0.100 mass %, B: 0.000-0.030 mass %, Cu: 0.00-1.00 mass %, Ag: 0.00-0.50 mass %, Au: 0.00-0.50 mass %, Mn: 0.00-1.00 mass %, Cr: 0.00-1.00 mass %, Zr: 0.00-0.50 mass %, Hf: 0.00-0.50 mass %, V: 0.00-0.50 mass %, Sc: 0.00-0.50 mass %, Co: 0.00-0.50 mass %, Ni: 0.00-0.50 mass %, and the balance: Al and incidental impurities, Mg/Si mass ratio being 0.4 to 0.8. The aluminum alloy wire rod has a tensile strength of greater than or equal to 200 MPa, an elongation of greater than or equal to 13%, a conductivity of 47% IACS, and a ratio (YS/TS) of 0.2% yield strength (YS) to the tensile strength (TS) of less than or equal to 0.7.
    Type: Application
    Filed: August 23, 2016
    Publication date: December 8, 2016
    Applicants: FURUKAWA ELECTRIC CO., LTD., FURUKAWA AUTOMOTIVE SYSTEMS INC.
    Inventors: Sho YOSHIDA, Shigeki SEKIYA, Kengo MITOSE
  • Patent number: 9484642
    Abstract: A terminal includes a connector portion, a tubular crimp portion that crimps/joins with a wire, and a transition portion joining the two portions. The tubular crimp portion is composed of a metal member including a base material of copper or copper alloy with 0.20-1.40 mm thickness and a coating layer of tin, tin alloy, nickel, nickel alloy, silver or silver alloy with 0.2-3.0 ?m thickness formed on the base material. The tubular crimp portion has a weld portion formed by butt-welding and having, in its cross-section perpendicular to a terminal longitudinal direction, a phase existing therein of tin, tin alloy, nickel, nickel alloy, silver or silver alloy greater than 0.01 ?m2. The tubular crimp portion is a closed tubular body with one end opposite to a wire-insertion-opening being closed.
    Type: Grant
    Filed: August 20, 2015
    Date of Patent: November 1, 2016
    Assignees: FURUKAWA ELECTRIC CO., LTD., FURUKAWA AUTOMOTIVE SYSTEMS INC.
    Inventors: Yoshikazu Okuno, Akira Tachibana, Kengo Mitose
  • Patent number: 9444212
    Abstract: In an electrical wire connecting structure and a method of manufacturing the electrical wire connecting structure, a terminal having a tube-shaped portion of 2.0 mm in inner diameter is prepared for an electrical wire having a conductor cross-sectional area of 0.72 to 1.37 mm2, the electrical wire 13 is inserted into an electrical wire insertion port of the tube-shaped portion of the electrical wire, and the tube-shaped portion and the core wire portion of the electrical wire are compressed to be crimp-connected to each other. Furthermore, a terminal having a tube-shaped portion of 3.0 mm in inner diameter is prepared for an electrical wire having a conductor cross-sectional area of 1.22 to 2.65 mm2, the electrical wire is inserted into the electrical wire insertion port of the tube-shaped portion 25 of the electrical wire, and the tube-shaped portion and the core wire portion of the electrical wire are compressed to be crimp-connected to each other.
    Type: Grant
    Filed: September 4, 2014
    Date of Patent: September 13, 2016
    Assignees: FURUKAWA ELECTRIC CO., LTD., FURUKAWA AUTOMOTIVE SYSTEMS INC.
    Inventors: Akira Tachibana, Kengo Mitose, Kyota Susai, Takao Tateyama, Yukihiro Kawamura, Takashi Tonoike, Masakazu Kozawa, Takuro Yamada
  • Patent number: 9394588
    Abstract: A terminal includes a connector portion electrically connectable to an external terminal, a tubular crimp portion formed integrally or separate from the connector portion and crimps with a wire, and a transition portion coupling the two. The tubular crimp portion of a copper or copper alloy metal base material or a metal member having the same is a tubular member closed on transition portion side and reduces in diameter towards the transition portion side such that a conductor-end portion of the electric wire is un-exposed. The tubular crimp portion has a belt-shaped weld portion along a longitudinal direction of the tubular crimp portion. A circumferential direction of the tubular crimp portion matches the RD-direction of the base material. A sum of area ratios R1, R2 and R3 in a rolling plane of the base material, of Cube-, RDW-, and Goss-oriented crystal grains, respectively, is greater than or equal to 15%.
    Type: Grant
    Filed: August 20, 2015
    Date of Patent: July 19, 2016
    Assignees: FURUKAWA ELECTRIC CO., LTD., FURUKAWA AUTOMOTIVE SYSTEMS INC.
    Inventors: Ryosuke Matsuo, Akira Tachibana, Kengo Mitose
  • Patent number: 9391376
    Abstract: In a female crimp terminal including a pressure-bonding section for permitting pressure-bonding and connection to an aluminum core wire of an insulated wire, the pressure-bonding section is configured in a hollow sectional shape by a plate material, and a long length direction weld portion in a long length direction is welded, a forward part in the hollow sectional shape is caused to take an almost flat plate-shaped sealing shape and a width direction weld portion in a width direction is welded.
    Type: Grant
    Filed: January 5, 2015
    Date of Patent: July 12, 2016
    Assignees: Furukawa Electric Co., Ltd., Furukawa Automotive Systems, Inc.
    Inventors: Yukihiro Kawamura, Satoshi Takamura, Takashi Tonoike, Yasushi Kihara, Saburo Yagi, Takashi Shigematsu, Kengo Mitose, Takashi Kayahara
  • Publication number: 20160194742
    Abstract: An aluminum alloy wire rod has a composition consisting of 0.1-1.0 mass % Mg; 0.1-1.0 mass % Si; 0.01-1.40 mass % Fe; 0.000-0.100 mass % Ti; 0.000-0.030 mass % B; 0.00-1.00 mass % Cu; 0.00-0.50 mass % Ag; 0.00-0.50 mass % Au; 0.00-1.00 mass % Mn; 0.00-1.00 mass % Cr; 0.00-0.50 mass % Zr; 0.00-0.50 mass % Hf; 0.00-0.50 mass % V; 0.00-0.50 mass % Sc; 0.00-0.50 mass % Co; 0.00-0.50 mass % Ni; and the balance being Al and incidental impurities, wherein at least one or none of Ti, B, Cu, Ag, Au, Mn, Cr, Zr, —Hf, V, Sc, Co and Ni is contained in the composition. A dispersion density of an Mg2Si compound having a particle size of 0.5 ?m to 5.0 ?m is less than or equal to 3.0×10?3 particles/?m2. In a sectional structure, a concentration of each of Si and Mg other than a compound is less than or equal to 2.00 mass %.
    Type: Application
    Filed: March 17, 2016
    Publication date: July 7, 2016
    Applicants: FURUKAWA ELECTRIC CO., LTD., FURUKAWA AUTOMOTIVE SYSTEMS INC.
    Inventors: Shigeki SEKIYA, Sho YOSHIDA, Kyota SUSAI, Kengo MITOSE
  • Patent number: 9385439
    Abstract: A metal member includes a base material composed of one of copper and a copper alloy, a white metal layer provided on the base material at a part or an entirety thereof, and an oil film provided on the white metal layer. The white metal layer has a thickness of 0.01 ?m to 0.80 ?m. A surface of the white metal layer has an arithmetic mean roughness of 0.6 ?m to 1.2 ?m. The oil film has an electric double-layer capacitance of 1.5 ?F/cm2 to 7.0 ?F/cm2.
    Type: Grant
    Filed: August 18, 2015
    Date of Patent: July 5, 2016
    Assignees: FURUKAWA ELECTRIC CO., LTD., FURUKAWA AUTOMOTIVE SYSTEMS INC.
    Inventors: Akira Tachibana, Kengo Mitose, Chikanobu Ikuta
  • Publication number: 20160172811
    Abstract: In an electrical wire connecting structure and a method of manufacturing the electrical wire connecting structure, a terminal having a tube-shaped portion of 2.0 mm in inner diameter is prepared for an electrical wire having a conductor cross-sectional area of 0.72 to 1.37 mm2, the electrical wire 13 is inserted into an electrical wire insertion port of the tube-shaped portion of the electrical wire, and the tube-shaped portion and the core wire portion of the electrical wire are compressed to be crimp-connected to each other. Furthermore, a terminal having a tube-shaped portion of 3.0 mm in inner diameter is prepared for an electrical wire having a conductor cross-sectional area of 1.22 to 2.65 mm2, the electrical wire is inserted into the electrical wire insertion port of the tube-shaped portion 25 of the electrical wire, and the tube-shaped portion and the core wire portion of the electrical wire are compressed to be crimp-connected to each other.
    Type: Application
    Filed: February 24, 2016
    Publication date: June 16, 2016
    Applicants: FURUKAWA ELECTRIC CO., LTD., FURUKAWA AUTOMOTIVE SYSTEMS INC.
    Inventors: Akira TACHIBANA, Kengo MITOSE, Kyota SUSAI, Takao TATEYAMA, Yukihiro KAWAMURA, Takashi TONOIKE, Masakazu KOZAWA, Takuro YAMADA
  • Patent number: 9324471
    Abstract: An aluminum alloy wire rod has a composition consisting of 0.1-1.0 mass % Mg; 0.1-1.0 mass % Si; 0.01-1.40 mass % Fe; 0.000-0.100 mass % Ti; 0.000-0.030 mass % B; 0.00-1.00 mass % Cu; 0.00-0.50 mass % Ag; 0.00-0.50 mass % Au; 0.00-1.00 mass % Mn; 0.00-1.00 mass % Cr; 0.00-0.50 mass % Zr; 0.00-0.50 mass % Hf; 0.00-0.50 mass % V; 0.00-0.50 mass % Sc; 0.00-0.50 mass % Co; 0.00-0.50 mass % Ni; and the balance being Al and incidental impurities, wherein at least one or none of Ti, B, Cu, Ag, Au, Mn, Cr, Zr, Hf, V, Sc, Co and Ni is contained in the composition. A dispersion density of an Mg2Si compound having a particle size of 0.5 ?m to 5.0 ?m is less than or equal to 3.0×10?3 particles/?m2. Each of Si and Mg at a grain boundary between crystal grains of a parent phase has a concentration of less than or equal to 2.00 mass %.
    Type: Grant
    Filed: April 8, 2015
    Date of Patent: April 26, 2016
    Assignees: FURUKAWA ELECTRIC CO., LTD., FURUKAWA AUTOMOTIVE SYSTEMS INC.
    Inventors: Shigeki Sekiya, Sho Yoshida, Kyota Susai, Kengo Mitose
  • Patent number: 9318815
    Abstract: An insulating body-forming part is formed on a border between a surface of a crimp terminal formed of an aluminum material and a conductive contact body provided on the surface and containing a nobler metal material than the aluminum material.
    Type: Grant
    Filed: June 10, 2013
    Date of Patent: April 19, 2016
    Assignees: FURUKAWA ELECTRIC CO., LTD., FURUKAWA AUTOMOTIVE SYSTEMS INC.
    Inventors: Kengo Mitose, Naoya Takashima, Yukihiro Kawamura
  • Publication number: 20160099507
    Abstract: A terminal includes a tubular crimp portion that crimp connects with an electric wire. The tubular crimp portion is composed of a metal member. The tubular crimp portion includes a non-weld portion and a weld portion, the weld portion being formed by welding. A metal base material constituting the metal member of the non-weld portion includes a normal portion and an annealed portion.
    Type: Application
    Filed: December 14, 2015
    Publication date: April 7, 2016
    Inventors: Akira TACHIBANA, Kengo MITOSE, Saburo YAGI