Patents by Inventor Kenichi KAMIMUKI

Kenichi KAMIMUKI has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11813692
    Abstract: A friction stir welding apparatus is used at a butted portion where a second workpiece is butted against a first workpiece such that the second workpiece is upright on the first workpiece. The friction stir welding apparatus includes: a rotary tool that is plunged into one inner corner of a pair of inner corners that are positioned, at the butted portion, on both sides of the second workpiece, respectively; an inner corner presser that presses the other inner corner of the pair of inner corners; and a mover that moves the rotary tool and the inner corner presser along a direction in which the butted portion extends. The inner corner presser includes a pressing roller that presses the other inner corner while rolling in a state where the inner corner presser is being moved by the mover.
    Type: Grant
    Filed: February 21, 2020
    Date of Patent: November 14, 2023
    Assignee: KAWASAKI JUKOGYO KABUSHIKI KAISHA
    Inventors: Hideki Okada, Yusuke Yoshida, Kenichi Kamimuki
  • Publication number: 20230241708
    Abstract: A double-acting tool for friction stir spot welding is used to weld a first member and a second member each formed of a thermoplastic resin molding by friction stir spot welding. An overlapping part of the first member and the second member is formed, and the tool is disposed against the overlapping part while rotating a pin and a shoulder about a rotation axis. The shoulder is plunged into the overlapping part to start friction stir. The plunging is continued until the shoulder penetrates the first member, and penetrates the second member or reaches a depth corresponding to a first thickness t1 or lager. Subsequently, the overlapping part is backfilled with a resin material overflowed due to the plunging.
    Type: Application
    Filed: March 9, 2023
    Publication date: August 3, 2023
    Applicant: KAWASAKI JUKOGYO KABUSHIKI KAISHA
    Inventors: Ryoichi HATANO, Kenichi KAMIMUKI, Shintaro FUKADA, Shunsuke HARUNA
  • Publication number: 20230191710
    Abstract: A first member formed of a thermoplastic resin molding mixed with a fiber material and a second member formed of a molding containing at least a thermoplastic resin are welded by friction stir spot welding using a double-acting tool for friction stir spot welding. An overlapping part between the first member and the second member is formed, and the tool is disposed against the overlapping part while the pin and the shoulder are rotated about the rotation axis. The pin is plunged into the overlapping part, and friction stir is performed to cause extension fibers to remain around a plunging region of the pin while the shoulder is retracted to release an overflow material. The shoulder is brought closer to the overlapping part to wrap the extension fibers into the overflow material when the overflow material is backfilled while the pin is retracted from the overlapping part.
    Type: Application
    Filed: February 22, 2023
    Publication date: June 22, 2023
    Applicant: KAWASAKI JUKOGYO KABUSHIKI KAISHA
    Inventors: Ryoichi HATANO, Kenichi KAMIMUKI, Shintaro FUKADA, Shunsuke HARUNA
  • Publication number: 20220134471
    Abstract: A friction stir welding apparatus is used at a butted portion where a second workpiece is butted against a first workpiece such that the second workpiece is upright on the first workpiece. The friction stir welding apparatus includes: a rotary tool that is plunged into one inner corner of a pair of inner corners that are positioned, at the butted portion, on both sides of the second workpiece, respectively; an inner corner presser that presses the other inner corner of the pair of inner corners; and a mover that moves the rotary tool and the inner corner presser along a direction in which the butted portion extends. The inner corner presser includes a pressing roller that presses the other inner corner while rolling in a state where the inner corner presser is being moved by the mover.
    Type: Application
    Filed: February 21, 2020
    Publication date: May 5, 2022
    Applicant: Kawasaki Jukogyo Kabushiki Kaisha
    Inventors: Hideki OKADA, Yusuke YOSHIDA, Kenichi KAMIMUKI
  • Patent number: 10919108
    Abstract: A friction stir spot welding device which welds an object to be welded, by softening the object by friction heat and by stirring the object, has a tool with a cylindrical shape, the tool being rotatable around an axis thereof, advanceable along a direction of the axis, and retractable along the direction of the axis, a temperature detector which detects a temperature of the tool when a welding step for the object starts, and a controller configured to compare the temperature of the tool which is detected by the temperature detector to a predetermined reference temperature to set a plunging force applied by the tool to press the object.
    Type: Grant
    Filed: September 13, 2016
    Date of Patent: February 16, 2021
    Assignee: KAWASAKI JUKOGYO KABUSHIKI KAISHA
    Inventors: Hideki Okada, Shuhei Yoshikawa, Kenichi Kamimuki
  • Patent number: 10293431
    Abstract: A friction stir spot welding apparatus includes a pin member, a shoulder member, a rotation driver, a forward/backward movement driver, and a controller. The controller controls the forward/backward movement driver, such that the pin member and/or the shoulder member press workpieces before a clamp member presses the workpieces, and then controls the rotation driver and the forward/backward movement driver, such that the pin member and the shoulder member stir the workpieces.
    Type: Grant
    Filed: December 14, 2015
    Date of Patent: May 21, 2019
    Assignee: KAWASAKI JUKOGYO KABUSHIKI KAISHA
    Inventors: Hideki Okada, Junichi Tamura, Kenichi Kamimuki
  • Publication number: 20180257169
    Abstract: A friction stir spot welding device which welds an object to be welded, by softening the object by friction heat and by stirring the object, has a tool with a cylindrical shape, the tool being rotatable around an axis thereof, advanceable along a direction of the axis, and retractable along the direction of the axis, a temperature detector which detects a temperature of the tool when a welding step for the object starts, and a controller configured to compare the temperature of the tool which is detected by the temperature detector to a predetermined reference temperature to set a plunging force applied by the tool to press the object.
    Type: Application
    Filed: September 13, 2016
    Publication date: September 13, 2018
    Applicant: KAWASAKI JUKOGYO KABUSHIKI KAISHA
    Inventors: Hideki OKADA, Shuhei YOSHIKAWA, Kenichi KAMIMUKI
  • Publication number: 20170341176
    Abstract: A friction stir spot welding apparatus includes a pin member, a shoulder member, a rotation driver, a forward/backward movement driver, and a controller. The controller controls the forward/backward movement driver, such that the pin member and/or the shoulder member press workpieces before a clamp member presses the workpieces, and then controls the rotation driver and the forward/backward movement driver, such that the pin member and the shoulder member stir the workpieces.
    Type: Application
    Filed: December 14, 2015
    Publication date: November 30, 2017
    Applicant: KAWASAKI JUKOGYO KABUSHIKI KAISHA
    Inventors: Hideki OKADA, Junichi TAMURA, Kenichi KAMIMUKI
  • Publication number: 20160263696
    Abstract: A friction stir welding apparatus includes: a rotary tool provided with a stirring pin at its distal end; a shoulder, in which the rotary tool is inserted; a rotation driving unit, which causes the rotary tool to rotate about an axis; a pressing device, which presses the rotary tool and the shoulder against an inner corner portion; a moving device, which moves the rotary tool and the shoulder in an advancing direction along the inner corner portion; and a wire heating device, which heats a wire, which is friction-stirred together with two metal members (joining target members) by the stirring pin.
    Type: Application
    Filed: October 1, 2014
    Publication date: September 15, 2016
    Applicant: KAWASAKI JUKOGYO KABUSHIKI KAISHA
    Inventors: Hidehito NISHIDA, Syuhei YOSHIKAWA, Kenichi KAMIMUKI, Hideki OKADA, Hiroki ORIBE