Patents by Inventor Kenji Hosaka

Kenji Hosaka has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20120005882
    Abstract: The present invention provides a bipolar battery made by using a polymer gel electrolyte or a liquid electrolyte in an electrolyte layer, which is highly reliable and prevents liquid junction (short circuit) caused by leak out of an electrolyte solution from the electrolyte part. The present invention provides a bipolar battery laminated, in series, with a plurality pieces of bipolar electrodes which is formed with a positive electrode on one surface of a collector, and a negative electrode on the other surface, so as to sandwich an electrolyte layer, characterized by being provided with a separator which retains the electrolyte later, and a seal resin which is formed and arranged at the outer circumference part of a part of the separator where the electrolyte is retained.
    Type: Application
    Filed: September 22, 2011
    Publication date: January 12, 2012
    Inventors: Osamu SHIMAMURA, Kenji HOSAKA, Kyoichi WATANABE, Takaaki ABE, Takuya KINOSHITA, Hideaki HORIE, Hajime SATO, Ryouichi SENBOKUYA
  • Publication number: 20110305948
    Abstract: Provided is a bipolar battery current collector that includes a conductive resin layer formed in such a manner as to, when at least part of the conductive resin layer reaches a predetermined temperature, interrupts a flow of electric current through the at least part of the conductive resin layer in a vertical direction thereof. Also provided is a bipolar battery using the current collector. It is possible by the use of the current collector to suppress local heat generation in the bipolar battery and improve the durability of the bipolar battery.
    Type: Application
    Filed: January 28, 2010
    Publication date: December 15, 2011
    Inventors: Kazuki Miyatake, Kenji Hosaka, Yoshio Shimoida, Hideaki Horie
  • Patent number: 8076021
    Abstract: The present invention provides a bipolar battery made by using a polymer gel electrolyte or a liquid electrolyte in an electrolyte layer, which is highly reliable and prevents liquid junction (short circuit) caused by leak out of an electrolyte solution from the electrolyte part. The present invention provides a bipolar battery laminated, in series, with a plurality pieces of bipolar electrodes which is formed with a positive electrode on one surface of a collector, and a negative electrode on the other surface, so as to sandwich an electrolyte layer, characterized by being provided with a separator which retains the electrolyte later, and a seal resin which is formed and arranged at the outer circumference part of a part of the separator where the electrolyte is retained.
    Type: Grant
    Filed: December 9, 2005
    Date of Patent: December 13, 2011
    Assignee: Nissan Motor Co., Ltd.
    Inventors: Osamu Shimamura, Kenji Hosaka, Kyoichi Watanabe, Takaaki Abe, Takuya Kinoshita, Hideaki Horie, Hajime Sato, Ryouichi Senbokuya
  • Publication number: 20110294007
    Abstract: A bipolar secondary battery has a battery element that includes first and second bipolar electrodes each having a collector disposed with a conductive resin layer containing a first resin as a base material and positive and negative electrode active material layers formed on opposite sides of the collector and a separator containing a second resin as a base material, arranged between the first and second bipolar electrodes and retaining an electrolyte material to form an electrolyte layer. The positive electrode active material layer of the first bipolar electrode, the electrolyte layer and the negative electrode active material layer of the second bipolar electrode constitute a unit cell. A melting point of the first resin is lower than or equal to a melting point of the second resin. Outer peripheries of the collectors of the first and second bipolar electrodes and an outer periphery of the separator are fused together to thereby seal an outer peripheral portion of the unit cell.
    Type: Application
    Filed: January 28, 2010
    Publication date: December 1, 2011
    Inventors: Kenji Hosaka, Motoharu Obika
  • Publication number: 20110206974
    Abstract: An electrode includes a collector formed with a conductive resin layer and an active material layer formed on the conductive resin layer. The active material layer comprises an active material and a binder polymer, and the conductive resin layer is bonded by thermal fusion bonding to the active material layer.
    Type: Application
    Filed: December 11, 2009
    Publication date: August 25, 2011
    Applicant: NISSAN MOTOR CO., LTD.
    Inventors: Shiho Inoue, Hideaki Horie, Kenji Hosaka, Osamu Shimamura, Shigeo Ibuka
  • Publication number: 20110183166
    Abstract: A bipolar secondary battery is provided with an electric power generating unit, a pair of terminal plates. The electric power generating unit includes a plurality of bipolar electrodes stacked on one another with an electrolyte layer disposed between the bipolar electrodes and separating the bipolar electrodes. Each of the bipolar electrodes includes a collector with a positive electrode active material layer formed on a first side surface of the collector, and a negative electrode active material layer formed on a second side surface of the collector. The first terminal plate is connected to a first stacking direction facing end of the electric power generating unit. The second terminal plate is connected to a second stacking direction facing end of the electric power generating unit. At least one of the terminal plates includes an electric current suppressing device that suppresses an electric current occurring when an internal short circuit occurs in the electric power generating unit.
    Type: Application
    Filed: October 19, 2009
    Publication date: July 28, 2011
    Applicant: NISSAN MOTOR CO., LTD.
    Inventors: Sohei Suga, Masanori Aoyagi, Kenji Ohara, Yasuo Ohta, Junji Katamura, Motoharu Obika, Kenji Hosaka, Hideaki Horie, Shigeo WAatanabe
  • Publication number: 20110039146
    Abstract: A bipolar secondary battery includes a plurality of bipolar electrodes, each including a current collector that has a positive electrode layer on one surface thereof and a negative electrode layer on the opposite surface thereof. A separator is disposed between adjacent two bipolar electrodes such that the positive electrode layer of one bipolar electrode and the negative electrode layer of the adjacent bipolar electrode adjacent are opposed to each other along the length of the separator. The positive electrode layer and the negative electrode layer are formed with protrudent portions disposed at positions offset from each other along a length of the current collector.
    Type: Application
    Filed: September 25, 2009
    Publication date: February 17, 2011
    Applicant: NISSAN MOTOR CO., LTD.
    Inventors: Masanobu Sato, Kenji Hosaka, Hideaki Horie, Yoshio Shimoida, Masanori Aoyagi
  • Publication number: 20100255371
    Abstract: When a bipolar battery is manufactured, a bipolar electrode and a separator are prepared first. Then, one electrode (for example, a positive electrode) out of positive and negative electrodes is applied with such an amount of electrolyte as being exposed on a surface of the one electrode. Then, the separator is arranged on the surface of the one electrode applied with the electrolyte, thus forming a sub-assembly unit. Then, a plurality of the sub-assembly units are layered, and the electrolyte applied to the one electrode is made to permeate through the separator to the other electrode, thus forming an assembly unit.
    Type: Application
    Filed: October 20, 2008
    Publication date: October 7, 2010
    Inventors: Gen Takayama, Kenji Hosaka, Teruo Segawa, Hajime Satou, Hideaki Horie, Takahiro Iwasaki, Yoshio Shimoida
  • Patent number: 7807295
    Abstract: Bipolar batteries configured to minimize the introduction of gas bubbles and methods of manufacturing such batteries are taught herein. One bipolar battery includes an electrolyte layer, which includes a plurality of separators having permeability such that the electrolytes can penetrate therein, in a bipolar electrode wherein a cathode is formed at one side of a collector and an anode is formed at another side of the collector. A stack is formed by stacking the electrolyte layers upon one another. The electrolyte layer of the stack has a layer of overlayed separators.
    Type: Grant
    Filed: November 7, 2007
    Date of Patent: October 5, 2010
    Assignee: Nissan Motor Co., Ltd.
    Inventors: Gen Takayama, Hajime Sato, Kenji Hosaka
  • Patent number: 7759005
    Abstract: The disclosure is directed to a bipolar battery that is constructed to improve battery performance by reducing distortions within electrode material of the bipolar battery. The bipolar battery includes multiple battery elements that each includes multiple unit batteries. Each unit battery contains a conductor having a positive electrode layer and a negative electrode layer. A collector is positioned between adjacent positive and negative electrode layers of adjacent unit batteries, and an accumulated thickness absorption member is used to separate collectors of adjacent battery elements. The bipolar battery may be used in a motor vehicle, such as an electric car.
    Type: Grant
    Filed: July 10, 2006
    Date of Patent: July 20, 2010
    Assignee: Nissan Motor Co., Ltd.
    Inventors: Kenji Hosaka, Ryouichi Senbokuya, Osamu Shimamura, Naoto Kiriu, Hideaki Horie
  • Patent number: 7709146
    Abstract: Disclosed are a bipolar battery, a bipolar battery component and a method of manufacturing the same. The bipolar battery minimizes the occurrence of gas bubbles to provide superior battery performance. A battery element has a plurality of bipolar electrodes stacked upon one another while interposing separators therebetween. The bipolar electrode includes a collector formed with a cathode on one surface and an anode on the other surface. The component is a charging part with charging material disposed between collectors and separators to surround at least a periphery of the cathode and a periphery of the anode. An exhaust part is mounted to the charging part to exhaust a residual gas bubble from an inner space to outside of the inner space when stacking the bipolar electrodes.
    Type: Grant
    Filed: December 5, 2007
    Date of Patent: May 4, 2010
    Assignee: Nissan Motor Co., Ltd.
    Inventors: Gen Takayama, Hajime Sato, Kenji Hosaka, Kenji Hamada, Teruo Segawa
  • Patent number: 7659030
    Abstract: A cell structure that can improve heat dissipation and the vibration-proofing nature of a cell without using a cooling medium while keeping the rigidity and the discharge current quantity of the cell includes at least one electrode having a positive pole active material layer, a current collector and a negative pole active material layer. The cell structure also includes a separator provided between each electrode; and a casing. The cell structure satisfies the inequality: S c × 1000 > b × 1000 S wherein b (mm) indicates a short-side length of the electrode, S (m2) indicates an electrode area, c (mm) indicates a cell structure thickness and 1000 (m2/mm) is a constant. The separators have a different Shore A hardness and the separator having the lowest Shore A hardness is placed at a center of the cell structure.
    Type: Grant
    Filed: November 22, 2005
    Date of Patent: February 9, 2010
    Assignee: Nissan Motor •Co., Ltd.
    Inventors: Kyouichi Watanabe, Takaaki Abe, Osamu Shimamura, Takamitsu Saito, Hajime Sato, Kenji Hosaka, Hideaki Horie
  • Patent number: 7609029
    Abstract: A battery is basically provided with an electricity generating element and a discharging section. The electricity generating element has a plurality of electric cells connected in series. The discharging section constantly discharges electricity from each of the electric cells at a prescribed discharge rate so that a voltage in each of the electric cells is lower than a voltage corresponding to a prescribed depth of discharge. The battery is especially useful in a power supply component of a vehicle.
    Type: Grant
    Filed: March 8, 2007
    Date of Patent: October 27, 2009
    Assignee: Nissan Motor Co., Ltd.
    Inventors: Oasamu Shimamura, Kenji Hosaka, Takuya Kinoshita, Takaaki Abe, Hedeaki Horie
  • Publication number: 20090253038
    Abstract: An apparatus and a method for manufacturing a bipolar battery are disclosed, which are capable of restraining the introduction of a bubble, resulting in superior battery performance. A bipolar battery is disclosed for preparing an electrolyte layer, which includes permeable separators such that the electrolytes can penetrate therein and a bipolar electrode wherein a cathode is formed at one side of a collector and an anode is formed at another side of the collector. Then, the electrolyte layers are stacked upon one another. When the electrolyte layer is provided to the bipolar electrode, bubbles within the electrolyte layer are exhausted from one side to another side of the separator via the separator.
    Type: Application
    Filed: November 22, 2007
    Publication date: October 8, 2009
    Applicant: NISSAN MOTOR CO., LTD.
    Inventors: Teruo Segawa, Hajime Sato, Kenji Hosaka, Gen Takayama
  • Publication number: 20090233164
    Abstract: The present invention provides a bipolar battery made by using a polymer gel electrolyte or a liquid electrolyte in an electrolyte layer, which is highly reliable and prevents liquid junction (short circuit) caused by leak out of an electrolyte solution from the electrolyte part. The present invention provides a bipolar battery laminated, in series, with a plurality pieces of bipolar electrodes which is formed with a positive electrode on one surface of a collector, and a negative electrode on the other surface, so as to sandwich an electrolyte layer, characterized by being provided with a separator which retains the electrolyte later, and a seal resin which is formed and arranged at the outer circumference part of a part of the separator where the electrolyte is retained.
    Type: Application
    Filed: December 9, 2005
    Publication date: September 17, 2009
    Inventors: Osamu Shimamura, Kenji Hosaka, Kyoichi Watanabe, Takaaki Abe, Takuya Kinoshita, Hideaki Horie, Hajime Sato, Ryouichi Senbokuya
  • Publication number: 20090136844
    Abstract: A bipolar battery includes: a bipolar electrode composed, by forming a positive electrode active material layer 12 an one surface of a current collector and forming a negative electrode active material layer 13 on the other surface; and a separator 14 composed to be stacked alternately with the bipolar electrode, wherein, in a single cell layer 15 composed by occluding the positive electrode active material layer 12, the separator 14 and the negative electrode active material layer 13, which are adjacent to one another, a thickness of the separator 14 is 0.68 times or more to less than 1.0 times a thickness of the positive electrode active material layer 12, and is 0.68 times or more to less than 1.0 times a thickness of the negative electrode active material layer 13.
    Type: Application
    Filed: November 9, 2006
    Publication date: May 28, 2009
    Inventors: Kyoichi Watanabe, Takaaki Abe, Takamitsu Saito, Osamu Shimamura, Kenji Hosaka, Hajime Sato, Hideaki Horie
  • Publication number: 20090117456
    Abstract: Embodiments of a battery taught herein are directed to preventing a displacement between bipolar battery stacks or between a bipolar battery stack and an electrode tab. A bonding portion is formed at a part of a contact surface where a collector positioned at both ends in a stacking direction of a bipolar battery stack is bonded to the electrode tabs. The electrode tab and the collector are fixed by such a bonding portion. Further, the bonding portion is formed at a part of a contact surface where adjacent bipolar battery stacks are bonded to each other. Bipolar batteries positioned at upper and lower portions in the stacking direction are fixed by such a bonding portion.
    Type: Application
    Filed: October 31, 2008
    Publication date: May 7, 2009
    Applicant: NISSAN MOTOR CO., LTD.
    Inventors: Kenji Hosaka, Hideaki Horie, Yamamura Yuichiro, Yasuhiro Yanagihara, Osamu Shimamura, Yoshio Shimoida
  • Publication number: 20090023059
    Abstract: A battery module 11 is structured to include a flat-type battery in which current can be taken out from both faces of an electric generation element 20 in a layered direction, flat-plate-type electrode tabs 50 and 60 having a face contact with a current-taking-out plane of the flat-type battery to take out current, and a packaging case 100 covering the flat-type battery and the electrode tab. The inner face of the packaging case and the electrode tab have therebetween an elastic member 120.
    Type: Application
    Filed: February 9, 2007
    Publication date: January 22, 2009
    Inventors: Takuya Kinoshita, Hideaki Horie, Osamu Shimamura, Kenji Hosaka, Takaaki Abe
  • Publication number: 20080292953
    Abstract: Disclosed herein is a non-aqueous solvent secondary battery, which has excellent long-term reliability and high thermal-resistance through the improved thermal resistance of the collectors. The non-aqueous solvent secondary battery comprises a cathode electrically coupled to a collector, an anode electrically coupled to a collector and an electrolyte layer interposed between the cathode and anode. The cathode, anode and electrolyte layer are stacked upon one another. The collector of the cathode side comprises an alloy-based metal foil with at least a portion of the collector of the cathode side having a Pitting Resistance Equivalent (PRE) of 45 or more.
    Type: Application
    Filed: April 3, 2008
    Publication date: November 27, 2008
    Applicant: NISSAN MOTOR CO., LTD.
    Inventors: Kenji Hosaka, Hideaki Horie, Takamitsu Saito, Taketo Kaneko, Ryoichi Senbokuya
  • Publication number: 20080292963
    Abstract: A current collector for a nonaqueous solvent secondary battery, which includes: a first metal layer; and a second metal layer stacked on a surface of the first metal layer, is composed so that a Young's modulus (E1), Vickers hardness (Hv1) and thickness (T1) of the first metal layer and a Young's modulus (E2), Vickers hardness (Hv2) and thickness (T2) of the second metal layer can satisfy the following Expression: (E1>E2 or Hv1>Hv2); and T1<T2
    Type: Application
    Filed: May 23, 2008
    Publication date: November 27, 2008
    Inventors: Hajime SATO, Kenji Hosaka, Hideaki Horie