Patents by Inventor Kenta Nakayashiki

Kenta Nakayashiki has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240072190
    Abstract: A solar cell comprising a silicon substrate and a layered structure arranged on a surface of the silicon substrate, the layered structure comprising; a first layer comprising a percentage of crystalline material arranged within an amorphous matrix, the first layer being arranged on the surface of the silicon substrate; a second layer comprising a percentage of crystalline material arranged within an amorphous matrix, the second layer being interposed between the first layer and the surface of the silicon substrate; wherein the percentage of crystalline material in the first layer is greater than the percentage of crystalline material in the second layer.
    Type: Application
    Filed: December 20, 2021
    Publication date: February 29, 2024
    Applicant: REC SOLAR PTE. LTD.
    Inventors: Muzhi TANG, Priyadharsini KARUPPUSWAMY, Shu Yunn CHONG, Kenta NAKAYASHIKI
  • Publication number: 20240063314
    Abstract: A solar cell comprising a crystalline silicon substrate, a semiconductor layer arranged on a back surface of the substrate which is configured not to face a radiative source, when the solar cell is in use, and a transparent-conductive region arranged on a surface of the semiconductor layer, wherein the transparent conductive region comprises; a first layer having a first work function; and a second layer having a second work function and being interposed between the first layer and the semiconductor layer; wherein the second work function of the second layer is greater than the first work function of the first layer.
    Type: Application
    Filed: December 20, 2021
    Publication date: February 22, 2024
    Applicant: REC SOLAR PTE. LTD.
    Inventors: Kenta NAKAYASHIKI, Shu Yunn CHONG, Ngeah Theng CHUA
  • Patent number: 9054237
    Abstract: Interdigitated back contact (IBC) solar cells are produced by depositing spaced-apart parallel pads of a first dopant bearing material (e.g., boron) on a substrate, heating the substrate to both diffuse the first dopant into corresponding first (e.g., p+) diffusion regions and to form diffusion barriers (e.g., borosilicate glass) over the first diffusion regions, and then disposing the substrate in an atmosphere containing a second dopant (e.g., phosphorus) such that the second dopant diffuses through exposed surface areas of the substrate to form second (e.g., n+) diffusion regions between the first (p+) diffusion regions (the diffusion barriers prevent the second dopant from diffusion into the first (p+) diffusion regions). The substrate material along each interface between adjacent first (p+) and second (n+) diffusion regions is then removed (e.g.
    Type: Grant
    Filed: November 24, 2010
    Date of Patent: June 9, 2015
    Assignee: Palo Alto Research Center Incorporated
    Inventors: Kenta Nakayashiki, Baomin Xu
  • Patent number: 8426724
    Abstract: Interdigitated back contact (IBC) solar cells are produced by depositing spaced-apart parallel pads of a first dopant bearing material (e.g., boron) on a substrate, heating the substrate to both diffuse the first dopant into corresponding first (e.g., p+) diffusion regions and to form diffusion barriers (e.g., borosilicate glass) over the first diffusion regions, and then disposing the substrate in an atmosphere containing a second dopant (e.g., phosphorus) such that the second dopant diffuses through exposed surface areas of the substrate to form second (e.g., n+) diffusion regions between the first (p+) diffusion regions (the diffusion barriers prevent the second dopant from diffusion into the first (p+) diffusion regions). The substrate material along each interface between adjacent first (p+) and second (n+) diffusion regions is then removed (e.g.
    Type: Grant
    Filed: November 24, 2010
    Date of Patent: April 23, 2013
    Assignee: Palo Alto Research Center Incorporated
    Inventors: Kenta Nakayashiki, Baomin Xu
  • Publication number: 20120129342
    Abstract: A method for fabricating a backside metallization structure on a semiconductor substrate including moving a printhead having at least one nozzle orifice relative to the semiconductor substrate, and feeding an Al passivation layer ink and an AgAl soldering pad ink through said printhead such that both said Al passivation layer ink and said AgAl soldering pad ink are simultaneously extruded from said at least one nozzle orifice and deposited onto the semiconductor substrate.
    Type: Application
    Filed: February 3, 2012
    Publication date: May 24, 2012
    Applicant: SOLARWORLD INNOVATIONS GMBH
    Inventors: Kenta Nakayashiki, David K. Fork, Scott E. Solberg
  • Patent number: 7999175
    Abstract: Interdigitated back contact (IBC) solar cells are produced by depositing spaced-apart parallel pads of a first dopant bearing material (e.g., boron) on a substrate, heating the substrate to both diffuse the first dopant into corresponding first (e.g., p+) diffusion regions and to form diffusion barriers (e.g., borosilicate glass) over the first diffusion regions, and then disposing the substrate in an atmosphere containing a second dopant (e.g., phosphorus) such that the second dopant diffuses through exposed surface areas of the substrate to form second (e.g., n+) diffusion regions between the first (p+) diffusion regions (the diffusion barriers prevent the second dopant from diffusion into the first (p+) diffusion regions). The substrate material along each interface between adjacent first (p+) and second (n+) diffusion regions is then removed (e.g.
    Type: Grant
    Filed: September 9, 2008
    Date of Patent: August 16, 2011
    Assignee: Palo Alto Research Center Incorporated
    Inventors: Kenta Nakayashiki, Baomin Xu
  • Publication number: 20110070676
    Abstract: Interdigitated back contact (IBC) solar cells are produced by depositing spaced-apart parallel pads of a first dopant bearing material (e.g., boron) on a substrate, heating the substrate to both diffuse the first dopant into corresponding first (e.g., p+) diffusion regions and to form diffusion barriers (e.g., borosilicate glass) over the first diffusion regions, and then disposing the substrate in an atmosphere containing a second dopant (e.g., phosphorus) such that the second dopant diffuses through exposed surface areas of the substrate to form second (e.g., n+) diffusion regions between the first (p+) diffusion regions (the diffusion barriers prevent the second dopant from diffusion into the first (p+) diffusion regions). The substrate material along each interface between adjacent first (p+) and second (n+) diffusion regions is then removed (e.g.
    Type: Application
    Filed: November 24, 2010
    Publication date: March 24, 2011
    Applicant: Palo Alto Research Center Incorporated
    Inventors: Kenta Nakayashiki, Baomin Xu
  • Publication number: 20110070681
    Abstract: Interdigitated back contact (IBC) solar cells are produced by depositing spaced-apart parallel pads of a first dopant bearing material (e.g., boron) on a substrate, heating the substrate to both diffuse the first dopant into corresponding first (e.g., p+) diffusion regions and to form diffusion barriers (e.g., borosilicate glass) over the first diffusion regions, and then disposing the substrate in an atmosphere containing a second dopant (e.g., phosphorus) such that the second dopant diffuses through exposed surface areas of the substrate to form second (e.g., n+) diffusion regions between the first (p+) diffusion regions (the diffusion barriers prevent the second dopant from diffusion into the first (p+) diffusion regions). The substrate material along each interface between adjacent first (p+) and second (n+) diffusion regions is then removed (e.g.
    Type: Application
    Filed: November 24, 2010
    Publication date: March 24, 2011
    Applicant: Palo Alto Research Center Incorporated
    Inventors: Kenta Nakayashiki, Baomin Xu
  • Publication number: 20100233840
    Abstract: Devices, solar cell structures, and methods of fabrication thereof, are disclosed. Briefly described, one exemplary embodiment of the device, among others, includes: a co-fired p-type silicon substrate, wherein the bulk lifetime is about 20 to 125 ?s; an n+ layer formed on the top-side of the p-silicon substrate; a silicon nitride anti-reflective (AR) layer positioned on the top-side of the n+ layer; a plurality of Ag contacts positioned on portions of the silicon nitride AR layer, wherein the Ag contacts are in electronic communication with the n+-type emitter layer; an uniform Al back-surface field (BSF or p+) layer positioned on the back-side of the p-silicon substrate on the opposite side of the p-type silicon substrate as the n+ layer; and an Al contact layer positioned on the back-side of the Al BSF layer. The device has a fill factor (FF) of about 0.75 to 0.85, an open circuit voltage (VOC) of about 600 to 650 mV, and a short circuit current (JSC) of about 28 to 36 mA/cm2.
    Type: Application
    Filed: April 12, 2010
    Publication date: September 16, 2010
    Inventors: Ajeet Rohatgi, Ji-Weon Jeong, Kenta Nakayashiki, Vijay Yelundur, Dong Seop Kim, Mohamed Hilali
  • Publication number: 20100230771
    Abstract: A method for diffusing two dissimilar dopant materials onto a semiconductor cell wafer in a single thermal processing step. The method includes placing a first dopant source on a semiconductor cell wafer, placing said cell wafer into a thermal processing chamber comprising one or more cell wafer slots, subjecting said cell wafer to a thermal profile; and annealing said cell wafer in the presence of a second dopant source.
    Type: Application
    Filed: March 13, 2009
    Publication date: September 16, 2010
    Applicant: PALO ALTO RESEARCH CENTER INCORPORATED
    Inventors: David K. Fork, Kenta Nakayashiki
  • Patent number: 7790574
    Abstract: Disclosed are various embodiments that include a process, an arrangement, and an apparatus for boron diffusion in a wafer. In one representative embodiment, a process is provided in which a boric oxide solution is applied to a surface of the wafer. Thereafter, the wafer is subjected to a fast heat ramp-up associated with a first heating cycle that results in a release of an amount of boron for diffusion into the wafer.
    Type: Grant
    Filed: December 13, 2005
    Date of Patent: September 7, 2010
    Assignee: Georgia Tech Research Corporation
    Inventors: Ajeet Rohatgi, Dong Seop Kim, Kenta Nakayashiki, Brian Rounsaville
  • Publication number: 20100139754
    Abstract: A solar cell includes two backside metallization materials that are simultaneously extrusion deposited on a semiconductor substrate such that both a back surface field (BSF) metal layer (e.g., Al) and a solder pad metal structure (e.g., AgAl) are coplanar and non-overlapping, and the two metals abut each other to form a continuous metal layer that extends over the backside surface of the substrate. In one embodiment, the solder pad metal is formed directly on the backside surface of the substrate, either by co-extruding the two materials in the form of a continuous sheet, or by depositing spaced apart structures that are then flattened to contact each other by way of an air jet device. In another embodiment, the solder pad metal is disposed over a thin layer of the BSF metal (i.e., either disposed directly on the BSF metal, or disposed on an intervening barrier layer) using a co-extrusion head.
    Type: Application
    Filed: December 9, 2008
    Publication date: June 10, 2010
    Applicant: Palo Alto Research Center Incorporated
    Inventors: Kenta Nakayashiki, David K. Fork, Scott E. Solberg
  • Publication number: 20100130014
    Abstract: Techniques are disclosed for surface texturing multicrystalline silicon using drop jetting technology to form mask or etch patterns on a surface of a multicrystalline silicon substrate.
    Type: Application
    Filed: November 26, 2008
    Publication date: May 27, 2010
    Applicant: PALO ALTO RESEARCH CENTER INCORPORATED
    Inventors: Kenta Nakayashiki, Baomin Xu, Scott A. Elrod
  • Publication number: 20100059109
    Abstract: Interdigitated back contact (IBC) solar cells are produced by depositing spaced-apart parallel pads of a first dopant bearing material (e.g., boron) on a substrate, heating the substrate to both diffuse the first dopant into corresponding first (e.g., p+) diffusion regions and to form diffusion barriers (e.g., borosilicate glass) over the first diffusion regions, and then disposing the substrate in an atmosphere containing a second dopant (e.g., phosphorus) such that the second dopant diffuses through exposed surface areas of the substrate to form second (e.g., n+) diffusion regions between the first (p+) diffusion regions (the diffusion barriers prevent the second dopant from diffusion into the first (p+) diffusion regions). The substrate material along each interface between adjacent first (p+) and second (n+) diffusion regions is then removed (e.g.
    Type: Application
    Filed: September 9, 2008
    Publication date: March 11, 2010
    Applicant: Palo Alto Research Center Incorporated
    Inventors: Kenta Nakayashiki, Baomin Xu
  • Publication number: 20060183307
    Abstract: Disclosed are various embodiments that include a process, an arrangement, and an apparatus for boron diffusion in a wafer. In one representative embodiment, a process is provided in which a boric oxide solution is applied to a surface of the wafer. Thereafter, the wafer is subjected to a fast heat ramp-up associated with a first heating cycle that results in a release of an amount of boron for diffusion into the wafer.
    Type: Application
    Filed: December 13, 2005
    Publication date: August 17, 2006
    Inventors: Ajeet Rohatgi, Dong Kim, Kenta Nakayashiki, Brian Rounsaville
  • Patent number: D889393
    Type: Grant
    Filed: September 6, 2019
    Date of Patent: July 7, 2020
    Assignee: REC Solar Pte. Ltd.
    Inventors: Kenta Nakayashiki, Bjoern Erik Andersson
  • Patent number: D904975
    Type: Grant
    Filed: March 4, 2020
    Date of Patent: December 15, 2020
    Assignee: REC Solar Pte. Ltd.
    Inventors: Kenta Nakayashiki, Bjoern Erik Andersson
  • Patent number: D940644
    Type: Grant
    Filed: March 4, 2020
    Date of Patent: January 11, 2022
    Assignee: REC SOLAR PTE. LTD.
    Inventors: Kenta Nakayashiki, Bjoern Erik Andersson
  • Patent number: D988248
    Type: Grant
    Filed: December 28, 2021
    Date of Patent: June 6, 2023
    Assignee: REC SOLAR PTE. LTD.
    Inventors: Kenta Nakayashiki, Bjoern Erik Andersson
  • Patent number: D988249
    Type: Grant
    Filed: December 28, 2021
    Date of Patent: June 6, 2023
    Assignee: REC SOLAR PTE. LTD.
    Inventors: Kenta Nakayashiki, Bjoern Erik Andersson