Patents by Inventor Kevin Anthony Rogers

Kevin Anthony Rogers has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11299614
    Abstract: Maleate polyester polyols and coatings made from the polyols are disclosed. The polyester polyols comprise recurring units of (a) a digested thermoplastic polyester or an aromatic dicarboxylate source; (b) a diol; (c) 5 to 95 mole % of an ?,?-unsaturated monomer; and (d) 5 to 95 mole % of adipic acid, succinic acid, or a mixture thereof, where the mole % ranges for (c) and (d) are based on the combined molar amounts of (c) and (d). The polyols have hydroxyl numbers within the range of 25 to 450 mg KOH/g, an average of 0.5 to 2.5 reactive unsaturation sites per molecule, and a viscosity less than 1500 cP at 75° C. The polyols are thermally curable or energy-curable. Coatings made from the maleate polyester polyols are also described. Traditional coatings based on polyisocyanates and/or (meth)acrylates can be made, in some cases with improved properties and reduced reliance on the acrylate or isocyanate-based components.
    Type: Grant
    Filed: August 22, 2019
    Date of Patent: April 12, 2022
    Assignee: CARLISLE CONSTRUCTION MATERIALS, LLC
    Inventors: Matthew Thomas Brown, Michelle Samson, Gary Spilman, Rick Tabor, Kevin Anthony Rogers
  • Patent number: 10662364
    Abstract: A drilling fluid comprising a carrier fluid, an aromatic polyester polyol and an additive selected from a thickener, a wetting agent, an emulsifier, a weighting agent, a pH control agent, a lubricant or mixtures thereof.
    Type: Grant
    Filed: March 16, 2016
    Date of Patent: May 26, 2020
    Assignee: RESINATE MATERIALS GROUP, INC.
    Inventors: Shakti L. Mukerjee, Kevin Anthony Rogers, Rick Tabor
  • Patent number: 10611879
    Abstract: Polyester polyols made from thermoplastic polyesters are disclosed. The polyols can be made by heating a thermoplastic polyester such as virgin PET, recycled PET, or mixtures thereof, with a glycol to give a digested intermediate, which is then condensed with a dimer fatty acid to give the polyol. The invention includes a polyester polyol comprising recurring units of a glycol-digested thermoplastic polyester and a dimer fatty acid. The polyester polyol can also be made in a single step by reacting the thermoplastic polyester, glycol, and dimer acid under conditions effective to produce the polyol. High-recycle-content polyols having desirable properties and attributes for formulating polyurethane products, including aqueous polyurethane dispersions, can be made. The polyols provide a sustainable alternative to bio- or petrochemical-based polyols.
    Type: Grant
    Filed: April 15, 2019
    Date of Patent: April 7, 2020
    Assignee: RESINATE MATERIALS GROUP, INC.
    Inventors: Shakti L. Mukerjee, Rick Tabor, Adam William Emerson, Kevin Anthony Rogers, Eric D. Vrabel, Matthew T. Brown, Matthew J. Beatty, Jack Rogers Kovsky, Michael D. Kellerman, Michael Robert Christy
  • Publication number: 20200002524
    Abstract: Maleate polyester polyols and coatings made from the polyols are disclosed. The polyester polyols comprise recurring units of (a) a digested thermoplastic polyester or an aromatic dicarboxylate source; (b) a diol; (c) 5 to 95 mole % of an ?,?-unsaturated monomer; and (d) 5 to 95 mole % of adipic acid, succinic acid, or a mixture thereof, where the mole % ranges for (c) and (d) are based on the combined molar amounts of (c) and (d). The polyols have hydroxyl numbers within the range of 25 to 450 mg KOH/g, an average of 0.5 to 2.5 reactive unsaturation sites per molecule, and a viscosity less than 1500 cP at 75° C. The polyols are thermally curable or energy-curable. Coatings made from the maleate polyester polyols are also described. Traditional coatings based on polyisocyanates and/or (meth)acrylates can be made, in some cases with improved properties and reduced reliance on the acrylate or isocyanate-based components.
    Type: Application
    Filed: August 22, 2019
    Publication date: January 2, 2020
    Inventors: Matthew Thomas Brown, Michelle Samson, Gary Spilman, Rick Tabor, Kevin Anthony Rogers
  • Patent number: 10414859
    Abstract: Polyester polyols made from thermoplastic polyesters are disclosed. The polyols are reaction products of a thermoplastic polyester, a glycol, and a hydrophobe selected from ricinoleic acid, ethoxylated castor oil, saturated or unsaturated C9-C18 dicarboxylic acids, tung oil, soybean oil, sunflower oil, cardanol-based products, recycled cooking oil, isostearyl alcohol, hydroxy-functional materials derived from epoxidized, ozonized, or hydroformylated fatty esters or fatty acids, and mixtures thereof. In one process, the polyols are made by reacting the thermoplastic polyester with a glycol to give a digested intermediate, which is then reacted with the hydrophobe. In another process, the thermoplastic polyester, glycol, and hydrophobe are combined and reacted in a single step. These hydrophobes facilitate the production from recycled thermoplastics of polyols that have good transparency and little or no particulate settling or phase separation.
    Type: Grant
    Filed: October 19, 2015
    Date of Patent: September 17, 2019
    Assignee: RESINATE MATERIALS GROUP, INC.
    Inventors: Rick Tabor, Kevin Anthony Rogers, Eric D Vrabel, Matthew James Beatty, Woo-Sung Bae, Shakti L Mukerjee
  • Publication number: 20190241702
    Abstract: Polyester polyols made from thermoplastic polyesters are disclosed. The polyols can be made by heating a thermoplastic polyester such as virgin PET, recycled PET, or mixtures thereof, with a glycol to give a digested intermediate, which is then condensed with a dimer fatty acid to give the polyol. The invention includes a polyester polyol comprising recurring units of a glycol-digested thermoplastic polyester and a dimer fatty acid. The polyester polyol can also be made in a single step by reacting the thermoplastic polyester, glycol, and dimer acid under conditions effective to produce the polyol. High-recycle-content polyols having desirable properties and attributes for formulating polyurethane products, including aqueous polyurethane dispersions, can be made. The polyols provide a sustainable alternative to bio- or petrochemical-based polyols.
    Type: Application
    Filed: April 15, 2019
    Publication date: August 8, 2019
    Inventors: Shakti L. Mukerjee, Rick Tabor, Adam William Emerson, Kevin Anthony Rogers, Eric D. Vrabel, Matthew T. Brown, Matthew J. Beatty, Jack Rogers Kovsky, Michael D. Kellerman, Michael Robert Christy
  • Patent number: 10344121
    Abstract: Polyester polyols made from thermoplastic polyesters are disclosed. The polyols can be made by heating a thermoplastic polyester such as virgin PET, recycled PET, or mixtures thereof, with a glycol to give a digested intermediate, which is then condensed with a dimer fatty acid to give the polyol. The invention includes a polyester polyol comprising recurring units of a glycol-digested thermoplastic polyester and a dimer fatty acid. The polyester polyol can also be made in a single step by reacting the thermoplastic polyester, glycol, and dimer acid under conditions effective to produce the polyol. High-recycle-content polyols having desirable properties and attributes for formulating polyurethane products, including aqueous polyurethane dispersions, can be made. The polyols provide a sustainable alternative to bio- or petrochemical-based polyols.
    Type: Grant
    Filed: November 7, 2017
    Date of Patent: July 9, 2019
    Assignee: RESINATE MATERIALS GROUP, INC.
    Inventors: Shakti L. Mukerjee, Rick Tabor, Adam William Emerson, Kevin Anthony Rogers, Eric D. Vrabel, Matthew T. Brown, Matthew J. Beatty, Jack Rogers Kovsky, Michael D. Kellerman, Michael Robert Christy
  • Publication number: 20190169397
    Abstract: A process for producing a polyester polyol comprising reacting a recycle stream selected from recycled PET carpet, carpet fiber, containers, textiles, articles or mixtures thereof, with a glycol in a reactor, thereby forming a digested product stream comprising polyols, and an undigested stream; and then reacting the digested product stream with a hydrophobe selected from dimer fatty acids, trimer fatty acids, oleic acid, ricinoleic acid, tung oil, corn oil, canola oil, soybean oil, sunflower oil, bacterial oil, yeast oil, algae oil, castor oil, triglycerides or alkyl carboxylate esters having saturated or unsaturated C6-C36 fatty acid units, saturated or unsaturated C6-C36 fatty acids, alkoxylated castor oil, saturated or unsaturated C9-C18 dicarboxylic acids or diols, cardanol-based products, recycled cooking oil, branched or linear C6-C36 fatty alcohols, hydroxy-functional materials derived from epoxidized, ozonized, or hydroformylated fatty esters or acids, or mixtures thereof.
    Type: Application
    Filed: February 11, 2019
    Publication date: June 6, 2019
    Inventors: Rick Tabor, Shakti L. Mukerjee, Kevin Anthony Rogers, Adam W. Emerson, Eric David Vrabel, Brian Douglas Phillips
  • Patent number: 10308785
    Abstract: A process for producing a polyester polyol comprising reacting a recycle stream selected from recycled PET carpet, carpet fiber, containers, textiles, articles or mixtures thereof, with a glycol in a reactor, thereby forming a digested product stream comprising polyols, and an undigested stream; and then reacting the digested product stream with a hydrophobe selected from dimer fatty acids, trimer fatty acids, oleic acid, ricinoleic acid, tung oil, corn oil, canola oil, soybean oil, sunflower oil, bacterial oil, yeast oil, algae oil, castor oil, triglycerides or alkyl carboxylate esters having saturated or unsaturated C6-C36 fatty acid units, saturated or unsaturated C6-C36 fatty acids, alkoxylated castor oil, saturated or unsaturated C9-C18 dicarboxylic acids or diols, cardanol-based products, recycled cooking oil, branched or linear C6-C36 fatty alcohols, hydroxy-functional materials derived from epoxidized, ozonized, or hydroformylated fatty esters or acids, or mixtures thereof.
    Type: Grant
    Filed: April 26, 2017
    Date of Patent: June 4, 2019
    Assignee: RESINATE MATERIALS GROUP, INC.
    Inventors: Rick Tabor, Shakti L. Mukerjee, Kevin Anthony Rogers, Eric David Vrabel, Brian Chermside, Adam W. Emerson, Brian Douglas Phillips
  • Patent number: 10280277
    Abstract: A process for producing a polyester polyol comprising reacting a recycle stream selected from recycled PET carpet, carpet fiber, containers, textiles, articles or mixtures thereof, with a glycol in a reactor, thereby forming a digested product stream comprising polyols, and an undigested stream; and then reacting the digested product stream with a hydrophobe selected from dimer fatty acids, trimer fatty acids, oleic acid, ricinoleic acid, tung oil, corn oil, canola oil, soybean oil, sunflower oil, bacterial oil, yeast oil, algae oil, castor oil, triglycerides or alkyl carboxylate esters having saturated or unsaturated C6-C36 fatty acid units, saturated or unsaturated C6-C36 fatty acids, alkoxylated castor oil, saturated or unsaturated C9-C18 dicarboxylic acids or diols, cardanol-based products, recycled cooking oil, branched or linear C6-C36 fatty alcohols, hydroxy-functional materials derived from epoxidized, ozonized, or hydroformylated fatty esters or acids, or mixtures thereof.
    Type: Grant
    Filed: May 23, 2017
    Date of Patent: May 7, 2019
    Assignee: RESINATE MATERIALS GROUP, INC.
    Inventors: Rick Tabor, Shakti L. Mukerjee, Kevin Anthony Rogers, Adam W. Emerson, Eric David Vrabel, Brian Douglas Phillips
  • Patent number: 10273332
    Abstract: Polyester polyols made from recycled polyethylene terephthalate (rPET) and processes for making them are disclosed. The rPET is heated with a C3-C10 glycol reactant to give a digested intermediate comprising glycols and a terephthalate component, which comprises 45 to 70 wt. % of bis(hydroxyalkyl)terephthalates, and preferably lesser amounts of terephthalate dimers and trimers. Treatment of the digested intermediate with activated carbon gives a polyester polyol having a color index less than 20. The polyols have desirable hydroxyl numbers, viscosities, appearance, and other attributes for formulating polyurethane products and are a sustainable alternative to bio- or petrochemical-based polyols.
    Type: Grant
    Filed: April 30, 2015
    Date of Patent: April 30, 2019
    Assignee: RESINATE MATERIALS GROUP, INC.
    Inventors: Rick Tabor, Eric D. Vrabel, Kevin Anthony Rogers, Shakti L. Mukerjee, Matthew J. Beatty, Adam William Emerson, Matthew T. Brown, Jack Rogers Kovsky, Michael D. Kellerman, Michael Robert Christy
  • Publication number: 20180237573
    Abstract: The present invention relates to polyester polyols made from aromatic polyacid sources such as thermoplastic polyesters. The polyols can be made by heating a thermoplastic polyester such as virgin polyethylene terephthalate, recycled polyethylene terephthalate, or mixtures thereof, with a glycol to give a digested intermediate which is then reacted with a digestible polymer, which can be obtained from various recycle waste streams. The polyester polyols comprise a glycol-digested polyacid source and a further digestible polymer. The polyester polyols provide a sustainable alternative to petrochemical or biochemical based polyester polyols.
    Type: Application
    Filed: April 23, 2018
    Publication date: August 23, 2018
    Inventors: Rick Tabor, Eric David Vrabel, Matthew J. Beatty, Gary E. Spilman, Kevin Anthony Rogers, Michael Robert Christy, Matthew Thomas Brown, Jack Rogers Kovsky, Woo-Sung Bae, Shakti L. Mukerjee
  • Patent number: 9988489
    Abstract: Polyester polyols, processes for making them, and applications for the polyols are disclosed. In some aspects, the polyols comprise recurring units from a thermoplastic polyester or an aromatic polyacid source, a glycol, and a lignin, tannin, or mixture thereof. Optionally, the polyols incorporate recurring units of a hydrophobe. The polyols are made in one or multiple steps; in some aspects, the thermoplastic polyester or aromatic polyacid source and the glycol are reacted first, followed by reaction with the lignin, tannin, or mixture thereof. High-recycle-content polyols having desirable properties and attributes for formulating polyurethane products, including two-component polyurethane coatings, can be made. The polyols provide a sustainable alternative to bio- or petrochemical-based polyols.
    Type: Grant
    Filed: July 31, 2017
    Date of Patent: June 5, 2018
    Assignee: Resinate Materials Group, Inc.
    Inventors: Shakti Mukerjee, Kevin Anthony Rogers, Matthew James Beatty, Gary E. Spilman
  • Patent number: 9951171
    Abstract: The present invention relates to polyester polyols made from aromatic polyacid sources such as thermoplastic polyesters. The polyols can be made by heating a thermoplastic polyester such as virgin polyethylene terephthalate, recycled polyethylene terephthalate, or mixtures thereof, with a glycol to give a digested intermediate which is then reacted with a digestible polymer, which can be obtained from various recycle waste streams. The polyester polyols comprise a glycol-digested polyacid source and a further digestible polymer. The polyester polyols provide a sustainable alternative to petrochemical or biochemical based polyester polyols.
    Type: Grant
    Filed: October 14, 2015
    Date of Patent: April 24, 2018
    Assignee: Resinate Materials Group, Inc.
    Inventors: Rick Tabor, Eric David Vrabel, Matthew J Beatty, Gary E. Spilman, Kevin Anthony Rogers, Michael Robert Christy, Matthew Thomas Brown, Jack Rogers Kovsky, Woo-Sung Bae, Shakti L Mukerjee
  • Publication number: 20180066174
    Abstract: A drilling fluid comprising a carrier fluid, an aromatic polyester polyol and an additive selected from a thickener, a wetting agent, an emulsifier, a weighting agent, a pH control agent, a lubricant or mixtures thereof.
    Type: Application
    Filed: March 16, 2016
    Publication date: March 8, 2018
    Inventors: Shakti L. Mukerjee, Kevin Anthony Rogers, Rick Tabor
  • Publication number: 20180066106
    Abstract: Polyester polyols made from thermoplastic polyesters are disclosed. The polyols can be made by heating a thermoplastic polyester such as virgin PET, recycled PET, or mixtures thereof, with a glycol to give a digested intermediate, which is then condensed with a dimer fatty acid to give the polyol. The invention includes a polyester polyol comprising recurring units of a glycol-digested thermoplastic polyester and a dimer fatty acid. The polyester polyol can also be made in a single step by reacting the thermoplastic polyester, glycol, and dimer acid under conditions effective to produce the polyol. High-recycle-content polyols having desirable properties and attributes for formulating polyurethane products, including aqueous polyurethane dispersions, can be made. The polyols provide a sustainable alternative to bio- or petrochemical-based polyols.
    Type: Application
    Filed: November 7, 2017
    Publication date: March 8, 2018
    Inventors: Shakti L. Mukerjee, Rick Tabor, Adam William Emerson, Kevin Anthony Rogers, Eric D. Vrabel, Matthew T. Brown, Matthew J. Beatty, Jack Rogers Kovsky, Michael D. Kellerman, Michael Robert Christy
  • Patent number: 9896540
    Abstract: The present invention relates to polyester polyols made from aromatic polyacid sources such as thermoplastic polyesters. The polyols can be made by heating a thermoplastic polyester such as virgin polyethylene terephthalate, recycled polyethylene terephthalate, or mixtures thereof, with a glycol to give a digested intermediate which is then reacted with a digestible polymer, which can be obtained from various recycle waste streams. The polyester polyols comprise a glycol-digested polyacid source and a further digestible polymer. The polyester polyols provide a sustainable alternative to petrochemical or biochemical based polyester polyols.
    Type: Grant
    Filed: July 8, 2016
    Date of Patent: February 20, 2018
    Assignee: Resinate Materials Group, Inc.
    Inventors: Rick Tabor, Eric David Vrabel, Matthew J Beatty, Gary E. Spilman, Kevin Anthony Rogers, Michael Robert Christy, Matthew Thomas Brown, Jack Rogers Kovsky, Woo-Sung Bae, Shakti L Mukerjee
  • Patent number: 9890243
    Abstract: The present invention relates to polymeric plasticizer compositions made from an aromatic acid source, a glycol, and a C4-C36 monocarboxylic acid, or ester or anhydride thereof. The aromatic acid source can include polymeric materials such as recycled polyethylene terephthalate (PET). The present invention also relates to methods for making the polymeric plasticizer compositions, to methods of plasticizing polymeric materials, and to plasticized polymeric compositions. The polymeric plasticizers are useful for plasticizing various polymers, such as thermoplastic polymers, including, for example, polyvinyl chloride (PVC). The polymeric plasticizers provide a sustainable alternative to conventional phthalate ester plasticizers, such as diisooctyl phthalate (DOP).
    Type: Grant
    Filed: January 6, 2017
    Date of Patent: February 13, 2018
    Assignee: Resinate Materials Group, Inc.
    Inventors: Woo-Sung Bae, Rick Tabor, Kevin Anthony Rogers, Shakti L. Mukerjee
  • Patent number: 9884938
    Abstract: The present invention relates to polymeric plasticizer compositions made from an aromatic acid source, a glycol, and a C4-C36 monocarboxylic acid, or ester or anhydride thereof. The aromatic acid source can include polymeric materials such as recycled polyethylene terephthalate (PET). The present invention also relates to methods for making the polymeric plasticizer compositions, to methods of plasticizing polymeric materials, and to plasticized polymeric compositions. The polymeric plasticizers are useful for plasticizing various polymers, such as thermoplastic polymers, including, for example, polyvinyl chloride (PVC). The polymeric plasticizers provide a sustainable alternative to conventional phthalate ester plasticizers, such as diisooctyl phthalate (DOP).
    Type: Grant
    Filed: January 17, 2017
    Date of Patent: February 6, 2018
    Assignee: Resinate Materials Group, Inc.
    Inventors: Woo-Sung Bae, Rick Tabor, Kevin Anthony Rogers, Shakti L. Mukerjee
  • Patent number: 9840584
    Abstract: Polyester polyols made from thermoplastic polyesters are disclosed. The polyols can be made by heating a thermoplastic polyester such as virgin PET, recycled PET, or mixtures thereof, with a glycol to give a digested intermediate, which is then condensed with a dimer fatty acid to give the polyol. The invention includes a polyester polyol comprising recurring units of a glycol-digested thermoplastic polyester and a dimer fatty acid. The polyester polyol can also be made in a single step by reacting the thermoplastic polyester, glycol, and dimer acid under conditions effective to produce the polyol. High-recycle-content polyols having desirable properties and attributes for formulating polyurethane products, including aqueous polyurethane dispersions, can be made. The polyols provide a sustainable alternative to bio- or petrochemical-based polyols.
    Type: Grant
    Filed: August 10, 2015
    Date of Patent: December 12, 2017
    Assignee: Resinate Materials Group, Inc.
    Inventors: Shakti L Mukerjee, Rick Tabor, Adam William Emerson, Kevin Anthony Rogers, Eric D Vrabel, Matthew T Brown, Matthew J Beatty, Jack Rogers Kovsky, Michael D Kellerman, Michael Robert Christy