Patents by Inventor Khalil M. Moussa

Khalil M. Moussa has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7569174
    Abstract: The invention relates to a method producing parts using laser sintering wherein a fusible powder is exposed to a plurality of laser scans at controlled energy levels and for time periods to melt and densify the powder and in the substantial absence of particle bonding outside the fusion boundary. Strength is improved up to 100% compared to previous methods. An example includes a relatively high energy initial scan to melt the powder followed by lower energy scans controlled to densify the melt and separated in time to dissipate heat to the surrounding part cake. The rate and extent to which the powder particles are fused together can be controlled so that each successive scan can be used to fuse the particles together in discreet incremental steps. As a result, the final dimensions of the part and its density and mechanical properties can be improved compared to conventional methods and part growth avoided.
    Type: Grant
    Filed: December 7, 2004
    Date of Patent: August 4, 2009
    Assignee: 3D Systems, Inc.
    Inventors: Stephen A. Ruatta, Khalil M. Moussa
  • Patent number: 6833231
    Abstract: A liquid radiation-curable composition that comprises (A) at least one polymerizing organic substance; (B) at least one free-radical polymerizing organic substance; (C) at least one cationic polymerization initiator; (D) at least one free-radical polymerization initiator; (E) at least one hydroxyl-functional compound; and (F) at least one epoxy interpenetrating polymer compound;
    Type: Grant
    Filed: July 31, 2002
    Date of Patent: December 21, 2004
    Assignee: 3D Systems, Inc.
    Inventors: Khalil M. Moussa, Jiaching Liu
  • Patent number: 6699424
    Abstract: A method of forming a three-dimensional object in layerwise fashion by selectively solidifying a build material. The method solidifies the main part area, delays or pauses for a desired period of time to permit shrinkage to occur, and then, in multiple drawings of the main part borders, solidifies the borders from the portion closest to the main part outwardly to the portion farthest from the main part.
    Type: Grant
    Filed: June 29, 2001
    Date of Patent: March 2, 2004
    Assignee: 3D Systems, Inc.
    Inventors: Hop D. Nguyen, Khalil M. Moussa, Chris R. Manners
  • Publication number: 20040023145
    Abstract: A liquid radiation-curable composition that comprises
    Type: Application
    Filed: July 31, 2002
    Publication date: February 5, 2004
    Applicant: 3D Systems, Inc.
    Inventors: Khalil M. Moussa, Jiaching Liu
  • Patent number: 6649113
    Abstract: A method of forming a three-dimensional object in layerwise fashion by selectively solidifying a build material in a reinforced cyclical fashion. The method solidifies a first fully cured layer of build material and then partially solidifies at least one partially cured intermediate layer of build material having areas of liquid build material and areas of solidifying build material. The method repeats the cycle by solidifying a next overlying fully cured layer of build material and also the underlying liquid areas of build material in the at least one partially cured intermediate layer of build material.
    Type: Grant
    Filed: August 11, 2000
    Date of Patent: November 18, 2003
    Inventors: Chris R. Manners, Kabir Bhatia, Hop D. Nguyen, Cathy Yenly Vu Phan, Khalil M. Moussa
  • Publication number: 20030190472
    Abstract: What is disclosed is a process for making small thermoplastic polymer particles comprising the steps of:
    Type: Application
    Filed: April 3, 2002
    Publication date: October 9, 2003
    Applicant: 3D Systems, Inc.
    Inventor: Khalil M. Moussa
  • Patent number: 6630009
    Abstract: A paste composition, including a binding agent charged with metallic powder, to be used in a solid freeform fabrication procedure, comprising: a) a solidifiable binding agent comprised of at least one polymerizable resin, with a viscosity of less than 4000 mPa.s, measured at 25° C.; b) at least one initiator, in a concentration greater than about 0.1% by mass with respect to the mass of the resin; and c) a mixture of at least two metallic powders, said mixture having a volumetric concentration greater than 40% with respect to the composition, wherein said mixture of metal powders is either i) a bimodal or trimodal mixture in nature, or ii) is a majority of stainless steel with an amount of NiB or NiP and combinations thereof effective to lower the sintering temperature.
    Type: Grant
    Filed: April 3, 2002
    Date of Patent: October 7, 2003
    Assignee: 3D Systems, Inc.
    Inventors: Khalil M. Moussa, Kenneth J. Newell, Catherine Hinczewski, Charles H. Zenuk
  • Patent number: 6574523
    Abstract: An improved process for forming photocurable three-dimensional objects using an improved curing process is disclosed. The build object is formed by using differential curing of the photocurable media material to form cured solid regions with discrete mechanical properties at selected locations to tailor a part's properties to individual needs.
    Type: Grant
    Filed: May 5, 2000
    Date of Patent: June 3, 2003
    Assignee: 3D Systems, Inc.
    Inventors: Stephen D. Hanna, Khalil M. Moussa
  • Publication number: 20030001312
    Abstract: A method of forming a three-dimensional object in layerwise fashion by selectively solidifying a build material is disclosed. The method solidifies the main part area, delays or pauses for a desired period of time to permit shrinkage to occur, and then, in multiple drawings of the main part borders, solidifies the borders from the portion closest to the main part outwardly to the portion farthest from the main part.
    Type: Application
    Filed: June 29, 2001
    Publication date: January 2, 2003
    Inventors: Hop D. Nguyen, Khalil M. Moussa, Chris R. Manners
  • Publication number: 20020176793
    Abstract: A paste composition, including a binding agent charged with metallic powder, to be used in a solid freeform fabrication procedure, comprising:
    Type: Application
    Filed: April 3, 2002
    Publication date: November 28, 2002
    Applicant: 3D Systems, Inc.
    Inventors: Khalil M. Moussa, Kenneth J. Newell, Catherine Hinczewski, Charles H. Zenuk
  • Publication number: 20020013425
    Abstract: The present application describes a method for initial polymerization or gelling a composition of epoxy resin at a temperature of 50° C. or less, over a period of 24 hours or less by the incorporation of a fluorinated carboxylic acid. The compositions used in the present invention can be gelled without the use of heat or light. The fluorinated carboxylic acid includes a carboxylic acid terminated fluoropolyether. The composition includes a cycloaliphatic epoxy resin. The invention further includes objects that comprise a polymerization product of a composition or materials prepared according to the method In addition, the present application describes the use of such materials in optical systems that include a first component, a second component, and the material disposed between the first and second optical components.
    Type: Application
    Filed: March 29, 2001
    Publication date: January 31, 2002
    Inventors: Ronald E. Johnson, Khalil M. Moussa, Paul J. Shustack, Kimberly S. Wayman
  • Patent number: 6114404
    Abstract: The present invention relates to a radiation curable ink formulation which has a tan .delta. of from about 0.5 to about 1.5. The radiation curable ink formulation includes a pigment, a radiation cross-linkable monomer or oligomer, and a rheology modifier. Flat panel color filters which contain a black radiation curable ink formulation and one or more colored radiation curable ink formulations are also disclosed. At least one of the black and colored radiation curable ink formulations has a tan .delta. of from about 0.5 to about 1.5 and includes a pigment, a radiation cross-linkable monomer or oligomer, and a rheology modifier. Methods for manufacturing these flat panel color filters are also disclosed. The radiation curable ink formulations of the present invention have the advantage of permitting clean doctoring.
    Type: Grant
    Filed: March 22, 1999
    Date of Patent: September 5, 2000
    Assignee: Corning Incorporated
    Inventors: John S. Deeken, Ronald E. Johnson, Lung-Ming Wu, Khalil M. Moussa