Patents by Inventor Kimio Nakayama
Kimio Nakayama has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 12043956Abstract: Disclosed is a napped artificial leather including: a non-woven fabric containing polyester fibers having an average fineness of 0.07 to 0.9 dtex; and an elastic polymer applied in the non-woven fabric, wherein the polyester fibers contain 0.5 to 10 mass % of a dark color pigment, the napped artificial leather has a napped surface on which the polyester fibers on at least one side thereof are napped, and the napped surface has a lightness L* value based on the L*a*b* color system, of ?20, and the napped artificial leather has a peel strength of 3 kg/cm or more, and a grade of color difference, determined using a Grey scale for assessing staining in an evaluation of color migration to a multifiber adjacent fabric (co-woven fabric No. 1; the same applied to the following) during pressurization under heating in a wet state under a load of 4 kPa at 200° C. for 60 seconds, of 4 or more.Type: GrantFiled: February 4, 2019Date of Patent: July 23, 2024Assignee: KURARAY CO., LTD.Inventors: Kimio Nakayama, Hiroyuki Hishida
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Publication number: 20230340723Abstract: A napped artificial leather includes: a fiber-entangled body obtained by entangling ultrafine fibers: and an elastic polymer impregnated into the fiber-entangled body. The napped artificial leather has, on at least one side thereof, a napped surface formed by napping the ultrafine fibers. The ultrafine fibers contain 0.2 to 8 mass% of carbon black and 0.1 to 5 mass% of a chromatic pigment, and a total ratio of the carbon black and the chromatic pigment is 0.3 to 10 mass%. A content ratio of the elastic polymer is 0.1 to 15 mass% in the napped artificial leather. The elastic polymer is uncolored and the ultrafine fibers are undyed.Type: ApplicationFiled: December 3, 2020Publication date: October 26, 2023Applicant: KURARAY CO., LTD.Inventors: Hiroyuki Hishida, Kimio Nakayama, Masashi Meguro
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Patent number: 11499266Abstract: Disclosed is a grain-finished artificial leather including an artificial leather base material, and a grain layer stacked on the artificial leather base material. The artificial leather base material includes a fiber-entangled body including ultrafine fibers having an average fineness of 0.4 dtex or less, an elastic polymer, and fine particles having an average particle size of 10 ?m or less. The content ratio of the fine particles is 10 to 40 mass %, and the ratio of the elastic polymer to the total amount of the elastic polymer and the fine particles is 20 to 80 mass %. Also, a total of an apparent density of the elastic polymer and an apparent density of the fine particles is 0.23 to 0.55 g/cm3.Type: GrantFiled: May 21, 2018Date of Patent: November 15, 2022Assignee: KURARAY CO., LTD.Inventors: Kimio Nakayama, Hayaki Sato, Naoto Narumoto, Akihisa Iwamoto
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Publication number: 20220074133Abstract: Disclosed is a napped artificial leather including: a fiber-entangled body including ultrafine fibers having a fineness of 0.5 dtex or less; and an elastic polymer impregnated into the fiber-entangled body, the napped artificial leather having a thickness of 0.25 to 1.5 mm, and including a main surface that is a napped surface formed by napping the ultrafine fibers. The napped artificial leather further includes phosphorous-based flame retard ant particles attached to the elastic polymer such as a polyurethane, the phosphorous-based flame retardant particles being locally present in a range of a thickness of 200 pm or less from a back surface opposite to the main surface. The phosphorous-based flame retardant particles have an average particle size of 0.1 to 30 ?m, a phosphorus atom content of 14 mass % or more, and a solubility in water at 30° C. of 0.2 mass % or less, and a melting point, or, in the absence of a melting point, a decomposition temperature, of 150° C.Type: ApplicationFiled: November 28, 2019Publication date: March 10, 2022Applicant: KURARAY CO., LTD.Inventors: Kimio NAKAYAMA, Akihisa IWAMOTO, Masashi MEGURO
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Publication number: 20220018061Abstract: Disclosed is a colored napped artificial leather including: a fiber-entangled body including ultrafine fibers having an average single fiber fineness of 0.5 dtex or less; and an elastic polymer impregnated into the fiber-entangled body, the napped artificial leather having, at least on one side thereof, a napped surface formed by napping the ultrafine fibers, wherein the napped artificial leather further includes particles of a fatty acid amide-based compound that are at least attached to surfaces of the ultrafine fibers and that have an average particle size of 0.1 to 10 ?m.Type: ApplicationFiled: November 5, 2019Publication date: January 20, 2022Applicant: KURARAY CO., LTD.Inventors: Hiroyuki HISHIDA, Kimio NAKAYAMA, Michinori FUJISAWA, Kazumasa INOUE
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Patent number: 11015288Abstract: Disclosed is a grain-finished artificial leather including: an artificial leather base material; and a resin layer stacked on at least one surface of the artificial leather base material, wherein the artificial leather base material contains: a fiber-entangled body of ultrafine fibers; 3 to 50 mass % of a first elastic polymer; 2.5 to 6 mass %, in terms of phosphorus atoms, of first phosphorous-based flame retardant particles having an average particle size of 1 to 10 ?m; and 1 to 6 mass % of a plasticizer, and the resin layer contains: a second elastic polymer; and a total content, in terms of phosphorus atoms or in terms of hydroxyl groups, of 0 to 8 mass % of flame retardant particles having an average particle size of 1 to 10 ?m and being at least one selected from the group consisting of second phosphorous-based flame retardant particles and first metal hydroxide particles.Type: GrantFiled: April 28, 2017Date of Patent: May 25, 2021Assignee: KURARAY CO., LTD.Inventors: Kimio Nakayama, Naoto Narumoto
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Publication number: 20210032807Abstract: Disclosed is a napped artificial leather including: a non-woven fabric containing polyester fibers having an average fineness of 0.07 to 0.9 dtex; and an elastic polymer applied in the non-woven fabric, wherein the polyester fibers contain 0.5 to 10 mass % of a dark color pigment, the napped artificial leather has a napped surface on which the polyester fibers on at least one side thereof are napped, and the napped surface has a lightness L* value based on the L*a*b* color system, of ?20, and the napped artificial leather has a peel strength of 3 kg/cm or more, and a grade of color difference, determined using a Grey scale for assessing staining in an evaluation of color migration to a multifiber adjacent fabric (co-woven fabric No. 1; the same applied to the following) during pressurization under heating in a wet state under a load of 4 kPa at 200° C. for 60 seconds, of 4 or more.Type: ApplicationFiled: February 4, 2019Publication date: February 4, 2021Applicant: KURARAYCO., LTD.Inventors: Kimio NAKAYAMA, Hiroyuki HISHIDA
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Publication number: 20200277730Abstract: Disclosed is a grain-finished artificial leather including an artificial leather base material, and a grain layer stacked on the artificial leather base material. The artificial leather base material includes a fiber-entangled body including ultrafine fibers having an average fineness of 0.4 dtex or less, an elastic polymer, and fine particles having an average particle size of 10 ?m or less. The content ratio of the fine particles is 10 to 40 mass %, and the ratio of the elastic polymer to the total amount of the elastic polymer and the fine particles is 20 to 80 mass %. Also, a total of an apparent density of the elastic polymer and an apparent density of the fine particles is 0.23 to 0.55 g/cm3.Type: ApplicationFiled: May 21, 2018Publication date: September 3, 2020Applicant: KURARAYCO., LTD.Inventors: Kimio NAKAYAMA, Hayaki SATO, Naoto NARUMOTO, Akihisa IWAMOTO
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Publication number: 20200071880Abstract: Disclosed is an artificial leather base material including: a fabric, and an elastic polymer, fine particles, and a plasticizer that have been applied to the fabric, wherein the elastic polymer includes a (meth)acrylic elastic polymer and a polyurethane, the fine particles have a Mohs hardness of 4 or less, and the product of a bending resistance, a durometer Shore C hardness, and a thickness of the artificial leather base material is 200 to 400 mm2. Also disclosed is a grain-finished artificial leather obtained using the artificial leather base material.Type: ApplicationFiled: April 24, 2018Publication date: March 5, 2020Applicant: KURARAY CO., LTD.Inventors: Kimio NAKAYAMA, Hayaki SATO, Naoto NARUMOTO
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Publication number: 20190218697Abstract: Disclosed herein is a method for manufacturing a polishing pad, including the step of filling the interior of bundles of ultrafine fibers which have an average fineness of from 0.01 to 0.8 dtex with a polymeric elastomer having a glass transition temperature of ?10° C. or below, storage moduli at 23° C. and 50° C. of from 90 to 900 MPa, and a water absorption ratio, when saturated with water at 50° C. of from 0.2 to 5 mass %. Also disclosed herein are polishing pads obtained by the method above.Type: ApplicationFiled: March 28, 2019Publication date: July 18, 2019Applicant: KURARAY CO., LTD.Inventors: Kimio NAKAYAMA, Nobuo TAKAOKA, Mitsuru KATO, Hirofumi KIKUCHI
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Publication number: 20190153666Abstract: Disclosed is a grain-finished artificial leather including: an artificial leather base material; and a resin layer stacked on at least one surface of the artificial leather base material, wherein the artificial leather base material contains: a fiber-entangled body of ultrafine fibers; 3 to 50 mass % of a first elastic polymer; 2.5 to 6 mass %, in terms of phosphorus atoms, of first phosphorous-based flame retardant particles having an average particle size of 1 to 10 ?m; and 1 to 6 mass % of a plasticizer, and the resin layer contains: a second elastic polymer; and a total content, in terms of phosphorus atoms or in terms of hydroxyl groups, of 0 to 8 mass % of flame retardant particles having an average particle size of 1 to 10 ?m and being at least one selected from the group consisting of second phosphorous-based flame retardant particles and first metal hydroxide particles.Type: ApplicationFiled: April 28, 2017Publication date: May 23, 2019Applicant: KURARAY CO., LTD.Inventors: Kimio NAKAYAMA, Naoto NARUMOTO
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Publication number: 20180051172Abstract: An easily producible electroconductive aromatic polyimide porous film comprising an aromatic polyimide porous film and carbon nanotubes dispersed in the film has a resistance in the thickness direction of 100 m?·cm2 or less and a Gurley air permeation resistance of 300 seconds/100 cc or less and exhibits especially high conductivity and high air permeability as a gas diffusion layer of a membrane-electrode assembly of a fuel cell.Type: ApplicationFiled: March 6, 2015Publication date: February 22, 2018Inventors: Ken KAWAGISHI, Junya TAKAHASHI, Kimio NAKAYAMA, Tatsuya SHOJI
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Patent number: 8883662Abstract: A (semi)grain-finished leather-like sheet composed of an entangled nonwoven fabric of three-dimensionally entangled fiber bundles containing microfine long fibers and an elastic polymer contained in the entangled nonwoven fabric. When dividing the (semi)grain-finished leather-like sheet to five layers with equal thickness, i.e., surface layer, substrate layer 1, substrate layer 2, substrate layer 3 and back layer in this order along the thickness direction, part of the microfine long fibers forming the surface layer and/or the back layer are fuse-bonded to each other and the microfine long fibers forming the intermediate layer are not fuse-bonded. With such a fuse-bonding state of the microfine long fibers, the (semi)grain-finished leather-like sheet combines a low compression resistance and a dense feel each comparable to natural leathers, has a sufficient practical strength, and are excellent in properties which are required according to its use.Type: GrantFiled: March 28, 2008Date of Patent: November 11, 2014Assignee: Kuraray Co., Ltd.Inventors: Jiro Tanaka, Tsuyoshi Yamasaki, Yoshiyuki Ando, Norio Makiyama, Kimio Nakayama
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Patent number: 8647179Abstract: It is an object of the present invention to provide a polishing pad that is resistant to scratching and also has excellent flattening performance. One aspect of the present invention is a polishing pad, comprising a fiber-entangled body formed from fiber bundles made up of ultrafine fibers in which the average cross sectional area is between 0.01 and 30 ?m2, and a macromolecular elastomer, wherein part of the macromolecular elastomer is present inside the fiber bundles, whereby the ultrafine fibers are bundled, the number of fiber bundles per unit of surface area present in a cross section in the thickness direction is at least 600 bundles per square millimeter, and the volumetric ratio of a portion excluding voids is between 55 and 95%.Type: GrantFiled: February 1, 2008Date of Patent: February 11, 2014Assignee: Kuraray Co., Ltd.Inventors: Kimio Nakayama, Nobuo Takaoka, Mitsuru Kato, Hirofumi Kikuchi, Jiro Tanaka
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Patent number: 8445391Abstract: A leather-like sheet composed of a microfine-fiber entangled body made of bundles of microfine fibers and an elastic polymer impregnated therein. The bundles of microfine fibers are composed of microfine monofibers having an average cross-sectional area of 0.1 to 30 ?m2 and have an average cross-sectional area of 40 to 400 ?m2. The bundles of microfine fibers exist in a density of 600 to 4000/mm2 on a cross section taken along the thickness direction of the microfine-fiber entangled body. The elastic polymer contains 30 to 100% by mass of a polymer of ethylenically unsaturated monomer. The polymer of ethylenically unsaturated monomer is composed of a soft component having a glass transition temperature (Tg) of less than ?5° C., a crosslinkable component, and optionally a hard component having a glass transition temperature (Tg) of higher than 50° C. and another component. The polymer of ethylenically unsaturated monomer is bonded to the microfine fibers in the bundles of microfine fibers.Type: GrantFiled: September 28, 2006Date of Patent: May 21, 2013Assignee: Kuraray Co., Ltd.Inventors: Kimio Nakayama, Tsuyoshi Yamasaki, Nobuo Takaoka, Jiro Tanaka
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Publication number: 20130038822Abstract: Disclosed are polyamide microparticles, a manufacturing method therefor, an optical film, and a liquid crystal display device using the polyamide microparticles, whereby polarized light can be efficiently converted to non-polarized light that is close to natural light, without accompanying a change in color, and light from a light source can be evenly diffused. The disclosed polyamide microparticles are characterized by including a spherocrystal structure and exhibiting a crystallite size of at least 12 nm, as measured by wide-angle X ray diffraction, and a crystallinity of at least 50%, as measured by DSC. The disclosed optical film is characterized by having a resin layer that contains the aforementioned polyamide microparticles.Type: ApplicationFiled: April 19, 2011Publication date: February 14, 2013Applicant: UBE INDUSTRIES, LTD.Inventors: Hajime Aono, Kimio Nakayama, Junya Takahashi, Ryo Sakimoto, Tatsuya Shoji
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Publication number: 20130022776Abstract: Disclosed is a leather-like sheet including a fiber bundle entangled body which is an entangled body of a fiber bundle of ultrafine filaments. A fiber occupancy (A1) of a superficial layer that is a zone covering ? of the thickness from a front surface of the fiber bundle entangled body, is 36 to 56 vol %. A fiber occupancy (A2) of a bottom layer thereof that is a zone covering ? of the thickness from a back surface, is smaller than the fiber occupancy (A1). A ratio (A1/A2) of the fiber occupancy (A1) to the fiber occupancy (A2) is 1.08 to 1.8.Type: ApplicationFiled: March 23, 2011Publication date: January 24, 2013Applicant: KURARAY CO., LTD.Inventors: Kimio Nakayama, Masato Warita
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Patent number: 8178184Abstract: A method of producing an entangled sheet of microfine long fibers using long fibers for forming microfine fibers. The method includes a step of forming a long-fiber web made of long fibers for forming microfine fibers, at least one component of the long fibers being a water-soluble, thermoplastic polyvinyl alcohol resin; a step of entangling the long-fiber web to form a long-fiber entangled sheet; a step of shrinking the long-fiber entangled sheet to form a long-fiber shrunk sheet; and a step of converting the long fibers for forming microfine fibers in the long-fiber shrunk sheet to microfine long fibers, thereby producing the entangled sheet of microfine long fibers. The step of entangling is conducted so as to allow the long-fiber entangled sheet to have an interlaminar peel strength of 2 kg/2.5 cm or more. The step of shrinking is conducted so as to shrink in an areal shrinkage of 35% or more.Type: GrantFiled: June 15, 2005Date of Patent: May 15, 2012Assignee: Kuraray Co., Ltd.Inventors: Yoshiaki Yasuda, Jiro Tanaka, Yoshiyuki Ando, Yoshiki Nobuto, Kimio Nakayama, Yoshihiro Tanba, Tsuyoshi Yamasaki
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Publication number: 20110171890Abstract: A polishing pad is disclosed which is less likely to cause scratches, and has an excellent planarization performance and polishing stability. In one aspect, the invention provides a polishing pad comprising an ultrafine fiber-entangled body formed of ultrafine fibers having an average fineness of 0.01 to 0.8 dtex, and a polymeric elastomer. The polymeric elastomer has a glass transition temperature of ?10° C. or below, storage moduli at 23° C. and 50° C. of 90 to 900 MPa, and a water absorption ratio, when saturated with water at 50° C., of 0.2 to 5 mass %.Type: ApplicationFiled: August 4, 2009Publication date: July 14, 2011Applicant: Kuraray Co., Ltd.Inventors: Kimio Nakayama, Nobuo Takaoka, Mitsuru Kato, Hirofumi Kikuchii
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Patent number: 7951452Abstract: The suede artificial leather of the present invention comprises a three-dimensional entangled body comprising a superfine fiber having a fineness of 0.2 dtex or less and an elastomeric polymer A, and satisfies the requirements (1) to (4) as specified in the specification. By meeting the requirements, the suede artificial leather acquires excellent color fastness to light and color development in a wide range of colors and a high quality with good suede feeling, surface touch, hand, mechanical properties and color fastness.Type: GrantFiled: September 26, 2003Date of Patent: May 31, 2011Assignee: KURARAY Co., Ltd.Inventors: Kimio Nakayama, Tsuyoshi Yamasaki, Nobuo Takaoka, Mitsuru Kato, Shuhei Yorimitsu