Abstract: The invention relates to a supply device (32) for sewing material layers (16, 18, 20) of a large area sewing product such as mattress panels for example, comprising several sewing material layers (16, 18, 20), particularly at least three, preferably one sewing material layer of elastic material, for example foamed material, and one sewing material layer intended as a top layer, which layers are to be stitched together using a sewing machine (14) with at least one sewing unit, in particular a multiple-needle sewing machine, wherein said supply device consists of at least one roll receiver (34) capable of receiving at least two material rolls (24, 26, 28, 36, 38, 40), each material roll (24, 26, 28, 36, 38, 40) being rotatably supported in a holder (42) of the roll receiver (34), and wherein sewing material layers (16, 18, 20) can be removed from the material rolls (24, 26, 28, 36, 38, 40) arranged in a roll receiver (34) and fed to the sewing unit, wherein the sewing material layers (16, 18, 20) from a roll re

Abstract: A multiple needle sewing machine. The sewing machine includes a needle head, a first needle and a second needle both coupled to the head, a drive mechanism, a gripper shaft, and a first gripper hook and a second gripper hook both coupled to the gripper shaft. The drive mechanism is configured to translate the first needle together with the second needle, and to individually translate only one of the first needle or the second needle.

Abstract: An apparatus for producing large stitched products has a multiple needle stitching unit, a storage device, and a processing station. The multiple needle stitching unit has a large number of stitching elements and a guide device which is arranged in the region of the stitching elements and movable in relation to the stitching elements in a direction substantially perpendicular to the conveying direction of the stitched product. Between the multiple needle stitching unit and the processing station is a device for compensating for an annular offset of the stitched product between an output of the guide device and an input of the processing station.

Abstract: The invention relates to a multiple needle sewing machine for sewing large-area sewing material (28) which consists of several layers, at least two layers (6, 15, 21), whereof one layer (15) at least is formed of an elastic material, which multiple needle sewing machine comprises a sewing unit, a supply device for the layers to be sewn together (6, 15, 21), a storage device for withdrawing and storing the sewn layers (6, 15, 21) from the sewing unit, as well as a device which is arranged upstream of the sewing unit and by which the layer (15) made of an elastic material is supplied to the sewing unit in a non-stretched condition or tendentiously in the region of the device in a tendentiously compressed condition, together with said one or said further layers (6, 21), while retaining the compression.

Abstract: A method for producing multi-layered sewing products from a sewing material such that within the length of sewing material several sewing products are formed with at least one sewing product pattern; the length of sewing material being fed to a processing station for sewn material downstream of the sewing unit, in which the sewn length of sewing material is separated and cut to individual sewing products at least transversely to its conveying direction and wherein markers are applied to the length of sewing material which include information concerning the processing of the length of sewing material and which are read by a reading device.

Abstract: The invention relates to a supply device (32) for sewing material layers (16, 18, 20) of a large area sewing product such as mattress panels for example, comprising several sewing material layers (16, 18, 20), particularly at least three, preferably one sewing material layer of elastic material, for example foamed material, and one sewing material layer intended as a top layer, which layers are to be stitched together using a sewing machine (14) with at least one sewing unit, in particular a multiple-needle sewing machine, wherein said supply device consists of at least one roll receiver (34) capable of receiving at least two material rolls (24, 26, 28, 36, 38, 40), each material roll (24, 26, 28, 36, 38, 40) being rotatably supported in a holder (42) of the roll receiver (34), and wherein sewing material layers (16, 18, 20) can be removed from the material rolls (24, 26, 28, 36, 38, 40) arranged in a roll receiver (34) and fed to the sewing unit, wherein the sewing material layers (16, 18, 20) from a roll re

Abstract: A chain stitch or a double chain stitch sewing machine or sewing element of a sewing machine comprising three elements: a needle; a looper; and a spreader improved in such a way that a collision of any two of the elements during the sewing operations will not cause serious damage to the sewing machine and stop periods as a consequence thereof. It is provided that the sewing elements are formed such that at least one sewing element, in particular the spreader, will dodge or break at the predetermined breaking point due to its design and/or material properties.

Abstract: The invention relates to a chain stitch sewing machine comprising stitch-forming sewing elements including at least one needle head (1) and needles (6) arranged on the needle head and at least one gripper shaft and gripper hooks arranged on the gripper shaft, wherein the needles (6) and the gripper hooks respectively form a sewing element pair and are driven in a manner such as to perform preferably chain stitches and especially double chain stitches in a sewing material arranged on a sewing material support, respectively using a needle thread and a gripper thread.

Abstract: The present invention relates to a method for producing a large sewn product, such as a mattress panel or a quilt, having two stitched seams created by a sewing device, moving transversely to the direction of feed, between two adjacently arranged sewn products. The material between said seams is subsequently cut by the sewing unit, located within the sewing device. The apparatus comprises a conveyor mechanism, a sewing device consisting of a sewing unit with at least two needles, a gripper box with grippers allocated to said needles, a tape-like element, a cutting element, and a storage mechanism. By guiding the sewing unit along a first guide means, and by guiding the gripper box along a second guide means, and synchronizing both, material can be cut and sewn on the rim without tension, thereby improving current methods by avoiding sewing inaccuracies and eliminating their subsequent remedies.

Abstract: The invention relates to a apparatus for producing large stitched products, comprising a multiple-needle stitching unit (1), a storage device for layers of the product to be stitched which is connected upstream of the multiple-needle stitching unit (1), and a processing station (3), which is connected downstream of the multiple-needle stitching unit (1), for stitched products (4), wherein the multiple-needle stitching unit (1) has a large number of stitching elements and a guide device (11) for the products (4) to be stitched, which guide device (11) is arranged in the region of the stitching elements and can be moved in relation to the stitching elements in a direction substantially perpendicular to the conveying direction of the stitched products (4).

Abstract: The invention relates to a multiple needle sewing machine for sewing large-area sewing material (28) which consists of several layers, at least two layers (6, 15, 21), whereof one layer (15) at least is formed of an elastic material, which multiple needle sewing machine comprises a sewing unit, a supply device for the layers to be sewn together (6, 15, 21), a storage device for withdrawing and storing the sewn layers (6, 15, 21) from the sewing unit, as well as a device which is arranged upstream of the sewing unit and by which the layer (15) made of an elastic material is supplied to the sewing unit in a non-stretched condition or tendentiously in the region of the device in a tendentiously compressed condition, together with said one or said further layers (6, 21), while retaining the compression.

Abstract: This invention relates to a sewing machine, in particular a chain stitch or a double chain stitch sewing machine and preferably a multiple needle chain stitch or a multiple needle double chain stitch sewing machine employing three stitch forming sewing elements, namely a needle, a looper, and a spreader, with said spreader spreading a thread triangle of a looper thread in which the needle carrying a needle thread plunges for the connection of the needle thread to the looper thread, and with said sewing elements being driven through at least one driving means. The invention further relates to a sewing element for a sewing machine, in particular a chain stitch or a double chain stitch sewing machine, preferably a multiple needle chain stitch or a multiple needle double chain stitch sewing machine, said element consisting of a spreader that spreads a thread triangle of a looper thread in which a needle carrying a needle thread plunges for the connection of the needle thread to the looper thread.

Abstract: The present invention relates to a method for producing a sewn product, especially a mattress panel, a quilt or the like, having corner areas which deviate from an orthogonal pattern, preferably from several layers of sewn product material which are to be stitched together, as a segment of a sewn product material, in which method the sewn product material is provided with at least two stitched seams between two sewn products that are arranged adjacent to each other in the sewn product material, by means of a sewing device which is movable transversely to the conveying direction of the sewn product material, and in which the sewn product material is subsequently cut between the two stitched seams, wherein the sewing device includes a sewing unit with needles and an oscillating shuttle box including shuttles which are assigned to the needles, in order to produce in a simple and inexpensive way sewn products having corner areas which deviate from an orthogonal pattern, wherein with a device at least one sub-area

Abstract: The present invention relates to a method for manufacturing a sewing product (20,21), particularly a mattress panel, a quilt or the like, preferably from several sewing product layers that are to be stitched together, as a section of a sewing product material (11), in which method said sewing product material (11) is, by means of a sewing device (1) that is movable transversely to the conveying direction, provided with at least two stitched seams (19) between two sewing products (20, 21) which are arranged adjacent to each other in the sewing product material (11), and in which the sewing product material is subsequently cut between these two stitched seams (19), said sewing device (1) including a sewing unit (3) with needles (18) and a gripper box (8) with grippers allocated to said needles (18), and a tape-like sewing element (14) being sewed to the sewing product material (11) in the area of the stitched seams (19).

Abstract: The invention relates to a multi-needle chain-stitch sewing machine, for the production of mattress sheets, made from a sewed material, comprising several, in particular at least three sewed material layers, preferably with one sewed material layer made from an elastic material, for example sponge, and a cover layer with a sewing pattern, by means of a sewing machine and a supply device for the sewed material layers to be sewn.

Abstract: This invention relates to a method for producing several large area and in particular multi-layered sewing products, for instance mattress sheets, from a preferably multi-layered length of sewing material which is fed to a sewing unit, for instance a multiple needle sewing unit and preferably a multiple needle chain stitch sewing machine in which the length of sewing material is sewn in such a manner that within the length of sewing material several sewing products are formed with at least one sewing product pattern, wherein the length of sewing material is fed to a processing station for sewn material downstream of the sewing unit, in which processing station the sewn length of sewing material is separated and in particular cut to individual sewing products at least transversely to its conveying direction, wherein markers are applied to the length of sewing material which carry information concerning the processing of the length of sewing material and which are read by a reading device.

Abstract: The invention relates to a chain stitch multi-needle guilting machine with stitch-forming quilting elements and a method for creating a pattern in a guilting material. The elements of the quilting machine are comprised of at least one needle bar with attached needles and at least one looper shaft with attached loopers. Each of the needles and the loopers have a corresponding needle thread and looper thread associated therewith, form quilting element pairs, and are driven to build chain stitches in a quilting material. At least one of the needles is adjustable between two positions and participates in the quilting procedure in a first position and does not prick into the quilting material in the second position during the quilting procedure. The quilting machine can be made to have a device to knot the needle thread with the looper thread, or a device to cut the looper thread, or both.

Abstract: The invention relates to a chain stitch multi-needle quilting machine with stitch forming quilting elements and a method for creating a pattern in a quilting material. The elements of the quilting machine are comprised of at least one needle bar with attached needles and at least one looper shaft with attached loopers. Each of the needles and the loopers have a corresponding needle thread and looper thread associated therewith, form quilting element pairs, and are driven to build chain stitches in a quilting material. At least one of the needles is adjustable between two positions and participates in the quilting procedure in a first position and does not prick into the quilting material in the second position during the quilting procedure. The quilting machine can be made to have a device to knot the needle thread with the looper thread, or a device to cut the looper thread, or both.

Abstract: This invention relates to a method of sewing large area sewing material consisting of plural and at least two layers, of which at least one layer is formed of an elastical material, for instance foamed material, wherein said layers are fed to the sewing unit in a superposed relationship and wherein the layer of elastical material is fed to the sewing unit in an unexpanded and preferably bulged condition and is stitched together with the layer formed of non-elastical material. Such a method offers the advantage that the formation of folds in the stitched product is prevented in a simple and inexpensive manner.

Abstract: Multiple-needle sewing machines are equipped with at least one needle bar and with fixing device for the individual needles as well as with at least one looper shaft to which the looper holder with the loopers is fixed. In order to obtain quick and easy changeover of a multiple-needle sewing machine to different sewing patterns on a large area sewing material it is proposed that manually operated quick-locking means are provided between each needle or a needle holder for each needle and the needle bar and/or between the looper holder of each looper or each looper and the looper shaft.