Patents by Inventor Kohki Mizuno

Kohki Mizuno has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8894778
    Abstract: The present invention relates to a mechanical part, which is obtained by: processing a steel into a shape of a part, the steel having an alloy composition containing, by weight percent, C: 0.10 to 0.30%, Si: 0.50 to 3.00%, Mn: 0.30 to 3.00%, P: 0.030% or less, S: 0.030% or less, Cu: 0.01 to 1.00%, Ni: 0.01 to 3.00%, Cr: 0.20 to 1.00%, Al: 0.20% or less, N: 0.05% or less, and the remainder of Fe and inevitable impurities, and the alloy composition satisfying the following condition: [Si %]+[Ni %]+[Cu %]?[Cr %]>0.50, in which [Si %], [Ni %], [Cu %] and [Cr %] represent the concentration of Si, the concentration of Ni, the concentration of Cu and the concentration of Cr in the alloy composition, respectively; subjecting the steel to a carburizing treatment in a vacuum, followed by gradually cooling the steel; and subsequently subjecting the steel to a high-frequency hardening to thereby harden a surface of the steel.
    Type: Grant
    Filed: April 8, 2008
    Date of Patent: November 25, 2014
    Assignees: Daido Tokushuko Kabushiki Kaisha, Aisin Aw Co., Ltd.
    Inventors: Toshiyuki Morita, Kouji Ohbayashi, Masaki Kuwabara, Taro Matsukawa, Yutaka Eto, Kohki Mizuno
  • Patent number: 7815750
    Abstract: The present invention provides a method of production of a steel soft nitrided machine part comprising: preparing a steel material containing, by mass %, C: 0.15-0.30%, Si: 0.03-1.00%, Mn: 0.20-1.5%, S: 0.04-0.06%, Cr: 0.01-0.5%, Mo: 0.40-1.5%, Nb: 0.005-0.05%, Ti: 0.005-0.03%, V: 0.2-0.4%, Ni: 0.05-1.5%, N: 0.002-0.0048%, a balance of Fe and unavoidable impurities, limiting P to 0.02% or less, limiting Ceq. (equation (1)) to 0.65-0.85, controlling DI (equation (2)) to 80-155, log Kp (equation (3)) to 2.5-8, and Si and Mn contents according to equation (4), heating the steel material to 1150-1280° C., hot forging the steel material to the shape of the part, cooling the steel material at a 0.5-1.5° C/sec cooling rate to obtain a hot forged part having a micrometallic structure with more than 50% of bainite, machining the hot forged part, and soft nitriding the machined hot forged part at 550-650° C. for 30 minutes or more.
    Type: Grant
    Filed: November 27, 2006
    Date of Patent: October 19, 2010
    Assignees: Nippon Steel Corporation, Honda Motor Co., Ltd.
    Inventors: Makoto Okonogi, Kenichiro Naito, Kohki Mizuno, Hideki Matsuda, Seiji Kobayashi
  • Publication number: 20080247901
    Abstract: The present invention relates to a mechanical part, which is obtained by: processing a steel into a shape of a part, the steel having an alloy composition containing, by weight percent, C: 0.10 to 0.30%, Si: 0.50 to 3.00%, Mn: 0.30 to 3.00%, P: 0.030% or less, S: 0.030% or less, Cu: 0.01 to 1.00%, Ni: 0.01 to 3.00%, Cr: 0.20 to 1.00%, Al: 0.20% or less, N: 0.05% or less, and the remainder of Fe and inevitable impurities, and the alloy composition satisfying the following condition: [Si %]+[Ni %]+[Cu %]?[Cr %]>0.50, in which [Si %], [Ni %], [Cu %] and [Cr %] represent the concentration of Si, the concentration of Ni, the concentration of Cu and the concentration of Cr in the alloy composition, respectively; subjecting the steel to a carburizing treatment in a vacuum, followed by gradually cooling the steel; and subsequently subjecting the steel to a high-frequency hardening to thereby harden a surface of the steel.
    Type: Application
    Filed: April 8, 2008
    Publication date: October 9, 2008
    Applicants: DAIDO TOKUSHUKO KABUSHIKI KAISHA, AISIN AW CO., LTD
    Inventors: Toshiyuki Morita, Kouji Ohbayashi, Masaki Kuwabara, Taro Matsukawa, Yutaka Eto, Kohki Mizuno
  • Publication number: 20070119519
    Abstract: A method of production of a steel soft nitrided machine part with a high fatigue strength by hot forging the part, machining it while omitting heat treatment, then soft nitriding it, that is, a method of production comprising preparing a steel material of a composition containing Si, Mn, S, Cr, Mo, Nb, Ti, V, Ni, and N in predetermined amounts and a balance of Fe and unavoidable impurities, limiting the content of P in said unavoidable impurities to a predetermined amount of less, having a Ce. defined by the following equation (1) of 0.65 to 0.85, having a DI defined by the following equation (2) of 80 to 1355, having a log Kp defined by the following equation (3) of 2.5 to 8, and satisfying the following equation (4), heating it to 1150 to 1280° C., then hot forging it, then cooling it at 0.5 to 1.5° C./sec to obtain a hot forged part having a micrometallic structure in which a ratio of a bainite structure is 5% or more, then machining it, then soft nitriding it at 550 to 650° . for 30 minutes or more.
    Type: Application
    Filed: November 27, 2006
    Publication date: May 31, 2007
    Inventors: Makoto Okonogi, Kenichiro Naito, Kohki Mizuno, Hideki Matsuda, Seiji Kobayashi