Patents by Inventor Koji Nakano
Koji Nakano has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 8353172Abstract: There is provided a control device of a permanent-magnet type synchronous motor that sets a synchronous operation current at start-up in response to a current limiting value determined from the temperature of an inverter that supplies three-phase power to the permanent-magnet type synchronous motor, that monitors an output voltage or an output current of the inverter during a rotation stabilizing period after start-up, and that updates the synchronous operation current using this output voltage or output current.Type: GrantFiled: May 18, 2007Date of Patent: January 15, 2013Assignee: Mitsubishi Heavy Industries, Ltd.Inventors: Makoto Hattori, Masahiko Asai, Takayuki Takashige, Koji Nakano, Takashi Nakagami
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Patent number: 8313307Abstract: In an inverter control apparatus in which a control circuit board is fixed by use of pin-like terminals provided in a power board, the breakage of the pin-like terminals is prevented. The power board 160 is provided with a plurality of signal transmission terminals 210a, 210b, 220a, 220b for signal transmission to and from the control circuit board 150 and for grounding along each of a pair of opposed sides, the control circuit board 150 is electrically connected to the plurality of signal transmission terminals 210a etc. and is fixed by soldering to the plurality of signal transmission terminals 210a etc., and the plurality of signal transmission terminals 210a etc. are arranged along each of the pair of sides in a plurality of rows.Type: GrantFiled: June 27, 2008Date of Patent: November 20, 2012Assignee: Mitsubishi Heavy Industries, Ltd.Inventors: Takashi Nakagami, Shunsuke Yakushiji, Koji Nakano, Masahiko Asai, Makoto Hattori, Kazuki Niwa
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Patent number: 8308442Abstract: There is provided an integrated electric compressor having a circuit configuration capable of decreasing the size thereof while restraining current ripples. In an inverter of the electric compressor, by providing a capacitor 13 and a reactor 14 between a power source and an inverter board 12, the ripples of a driving voltage is restrained, and a motor can be driven with high efficiency and the size of a housing can be decreased. Further, by connecting the capacitor 13 and the reactor 14 to a power board 16 by using a bus bar 23, the voltage ripple restraining effect is further increased, and the capacitor 13 and the reactor 14 are unitized integrally by the bus bar 23 to improve the assembling workability of the power board 16.Type: GrantFiled: September 28, 2007Date of Patent: November 13, 2012Assignee: Mitsubishi Heavy Industries, Ltd.Inventors: Kenji Tsutsui, Makoto Hattori, Takayuki Takashige, Kazuki Niwa, Koji Nakano
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Publication number: 20120234030Abstract: Provided is an air conditioning apparatus that is capable of suppressing increases in volume and cost of the apparatus and performing more suitable overheating protection. An electric compressor is an inverter-integrated electric compressor integrally including a compressor, an electric motor that drives the compressor, and an inverter including a temperature sensor that detects the temperature in the vicinity of a semiconductor switching device, wherein a controller estimates a discharge temperature of the compressor on the basis of a correlation of respective pressure loading characteristics for the detected temperature of the inverter, for the rotational speed of the compressor, and for the motive force of the compressor in a refrigerating cycle.Type: ApplicationFiled: August 26, 2010Publication date: September 20, 2012Applicant: MITSUBISHI HEAVY INDUSTRIES, LTD.Inventors: Takayuki Hagita, Takayuki Takashige, Nobuya Nakagawa, Mikihiko Ishii, Takeshi Hirano, Koji Nakano, Masayuki Ishikawa
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Patent number: 8222724Abstract: An object is to provide a semiconductor element module having high reliability, superior electric connection and thermal connection and capable of securing sufficient cooling performance, and also to provide a method for manufacturing the same. The semiconductor element module (1) comprises an IGBT (2) and a diode (3) having electrodes formed on surfaces of both sides thereof, a ceramic substrate (7), in which thermal conductivity is high, having wiring circuit layers (4, 5) formed on the surface thereof for bonding to surfaces of one side of the IGBT (2) and the diode (3), a ceramic substrate (8), in which thermal conductivity is high, having a wiring circuit layer (6) formed on the surface thereof for bonding to surfaces of other side of the IGBT (2) and the diode (3), and a sealing member (11) which is sandwiched between the outer edges of the ceramic substrates (7, 8) for sealing inside thereof; and these members are bonded by room-temperature bonding.Type: GrantFiled: February 14, 2008Date of Patent: July 17, 2012Assignee: Mitsubishi Heavy Industries, Ltd.Inventors: Daishi Ueno, Taro Wada, Masahiro Funayama, Yoshikatsu Kuroda, Yuichi Kondo, Shinichi Kobayashi, Koji Nakano, Kenj Fujiwara, Teruo Takeshita
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Patent number: 8162627Abstract: An integrated-inverter electric compressor is provided, in which a change of the combination of weld plating layers provided on weld surfaces of an electrical connection terminal of an inverter can be allowed for easily. In an integrated-inverter electric compressor in which an inverter is integrally fitted to a compressor housing and an electrical connection terminal that electrically connects the inverter to an electric motor and/or an external power source is provided, one end of the electrical connection terminal has a wire-bonding weld surface for the inverter, the wire-bonding weld surface being provided with a weld plating layer for welding a bonding wire thereto, whereas the other end of the electrical connection terminal has weld surfaces for the electric motor and/or the external power source, the weld surfaces of two sides being respectively provided with different weld plating layers for connecting lead wires, bus bars, or terminals thereto.Type: GrantFiled: September 5, 2008Date of Patent: April 24, 2012Assignee: Mitsubishi Heavy Industries, Ltd.Inventors: Makoto Hattori, Takayuki Takashige, Kazuki Niwa, Takashi Nakagami, Koji Nakano
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Patent number: 8159100Abstract: There is provided an integrated electric compressor that is improved in reliability. Bus bar connection is employed for electrical connection between a power board 16 and the power source side and between the power board 16 and the motor side, and welding is employed for joining a bus bar to a capacitor 13 and a reactor 14, for joining board-side terminal parts of the bus bar to PN terminals 20a and 20b, and for joining UVW terminals 25a, 25b and 25c to housing-side terminals 28a, 28b and 28c. By employing resistance welding for the welding, the terminals can be joined to each other with stabilized quality. Further, since flat joint plates are provided on one end side of the housing-side terminals 28a, 28b and 28c, and the UVW terminals 25a, 25b and 25c are welded thereto, reliable joints between terminals can also be attained in these portions.Type: GrantFiled: September 28, 2007Date of Patent: April 17, 2012Assignee: Mitsubishi Heavy Industries, Ltd.Inventors: Masaharu Tanaka, Koji Nakano, Takashi Nakagami, Makoto Hattori, Takayuki Takashige, Kazuki Niwa, Hiroyuki Kamitani
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Patent number: 8123490Abstract: There is provided an apparatus for controlling an electric compressor, which can actuate the electric compressor rapidly through a simpler and lower-cost configuration while achieving reduction in weight, cost, and assembling time of the electric compressor. In the case where a pressure difference between the inlet side and the outlet side of the compressor body is present when a motor of the electric compressor is actuated, the motor is actuated at a number of revolutions lower than that in the normal mode. Thereby, even if a refrigerant has been liquefied on the outlet side of the compressor body, for example, the motor can be actuated by performing such action as to push out the liquefied refrigerant. In this case, the number of revolutions of the motor is increased by being changed stepwise or linearly, by which the number of revolutions of the motor is caused to reach a required number of revolutions as early as possible while surely performing the actuation.Type: GrantFiled: September 28, 2007Date of Patent: February 28, 2012Assignee: Mitsubishi Heavy Industries, Ltd.Inventors: Masahiro Goto, Koji Nakano, Takashi Nakagami, Makoto Hattori, Takayuki Takashige, Kazuki Niwa
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Patent number: 8097992Abstract: The present invention has an object to provide an integrated electric compressor further downsized. An inverter control apparatus comprises: a power board 16 converting a direct current supplied from a high voltage power supply to an alternating current and applying it to a motor; and a control circuit board 15 controlling the application of the alternating current to the motor, wherein the power board 16 and the control circuit board 15 respectively have tall components 28 and 52 surface-mounted on one surfaces, which are relatively taller than components on the other surfaces, and the one surfaces face each other. The tall components 28 and 52 of the power board 16 and the control circuit board 15 are placed facing each other without interfering with each other in projection directions thereof.Type: GrantFiled: September 18, 2008Date of Patent: January 17, 2012Assignee: Mitsubishi Heavy Industries, Ltd.Inventors: Koji Toyama, Koji Nakano, Takashi Nakagami, Makoto Hattori
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Publication number: 20110236235Abstract: An object is to provide an inverter module that can ensure satisfactory anti-vibration strength, moisture resistance, and isolation for each of the upper and lower boards of the inverter module and that can reduce the weight and cost, and to provide an integrated-inverter electric compressor. In an inverter module (21) in which a power system board (23) and a control board (31) are integrated via a resin case (22), the inverter module (21) is configured such that the power system board (23), on which a semiconductor switching device (24) is mounted, is provided at the lower part of the resin case (22) and the control board (31), on which a control-and-communication circuit is mounted, is provided thereabove.Type: ApplicationFiled: February 25, 2010Publication date: September 29, 2011Applicant: MITSUBISHI HEAVY INDUSTRIES, LTD.Inventors: Makoto Hattori, Masahiko Asai, Kazuki Niwa, Takayuki Takashige, Koji Nakano, Takashi Nakagami, Shunsuke Yakushiji
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Patent number: 8007255Abstract: An inverter-integrated electric compressor enhances vibration resistance of an inverter apparatus integrated with a housing without degrading cooling performance, reduction in weight, or the ease of assembly of the inverter apparatus. An inverter-integrated electric compressor has an inverter apparatus integrated with an inverter storage box of housing. The inverter apparatus includes a metal plate secured in an inverter storage box, a plurality of power semiconductor switching elements mounted on the metal plate, a power substrate on which a power-related control circuit for operating the power semiconductor switching elements is mounted, and a busbar assembly formed by integrating a plurality of busbars with an insulator. The metal plate includes a protrusion extending in a width direction perpendicular to a motor shaft direction of an electric motor.Type: GrantFiled: February 9, 2007Date of Patent: August 30, 2011Assignee: Mitsubishi Heavy Industries, Ltd.Inventors: Makoto Hattori, Takayuki Takashige, Kazuki Niwa, Koji Nakano, Shunsuke Yakushiji
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Patent number: 8004221Abstract: The present invention has an object to provide an inverter system for a vehicle-mounted air conditioner that prevents noise from entering a control circuit and allows high speed communication. A motor control microcomputer 24 is isolated from a gate circuit 22, and communication therebetween is performed via a photocoupler 80. This suppresses the influence of noise resulting from changes caused by changes in voltage and current that occur in a high voltage system for driving a motor 30. Also, the motor control microcomputer 24 and a communication driver 27 can be directly bus-connected without a photocoupler, thereby allowing high speed communication therebetween.Type: GrantFiled: September 24, 2008Date of Patent: August 23, 2011Assignee: Mitsubishi Heavy Industries, Ltd.Inventors: Koji Nakano, Takashi Nakagami, Hiroyuki Kamitani, Makoto Hattori, Koji Toyama
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Patent number: 7977900Abstract: The object is to provide an inverter system for a vehicle-mounted air conditioner capable of reducing standby power requirements during nonuse. The voltage supply from a communication power source 80 is turned on and off on the basis of a signal from a communication driver 27a and an electric switch is changed over, whereby the voltage supply from a vehicle-mounted battery power source 50 to a DC-DC converter 26 is turned on and off and the voltage supply to a motor-control microcomputer 24 and a gate circuit 22 is turned on and off. As a result of this, during nonuse the operating state of the motor-control microcomputer 24 is shifted to a sleep mode by performing control by a host ECU 60, whereby the voltage supply is suspended and it becomes possible to reduce power consumption.Type: GrantFiled: July 16, 2008Date of Patent: July 12, 2011Assignee: Mitsubishi Heavy Industries, Ltd.Inventors: Takashi Nakagami, Koji Nakano, Masahiko Asai, Makoto Hattori, Kazuki Niwa
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Publication number: 20110163705Abstract: In an inverter in which noise reducing coils and a smoothing capacitor are provided on a power line to an inverter module to achieve a no-busbar configuration, simplification of the manufacturing process, reduction of the influence on the size of the inverter, enhanced noise reducing function, reduction in cost and so on, the smoothing capacitor is electrically connected, on the inverter module, to the power line in parallel with a power system board, and the noise reducing coils are connected to the power line by directly connecting output lead wires thereof to P-N terminals of the inverter module.Type: ApplicationFiled: February 4, 2010Publication date: July 7, 2011Applicant: MITSUBISHI HEAVY INDUSTRIES, LTD.Inventors: Hidetaka Sato, Koji Nakano, Kazunori Teshima, Takashi Nakagami, Koji Toyama, Takeshi Hirano, Takayuki Watanabe, Naoto Kunieda
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Patent number: 7973439Abstract: Provided is an inverter-integrated electric compressor capable of reducing the size of an inverter accommodating section by modularizing a power circuit board and a control board and further reducing the size of an inverter device, as well as an accommodating section thereof, by improving the positional structure with respect to other electrical components. An inverter-integrated electric compressor including an inverter accommodating section provided on a periphery of a housing accommodating an inverter device includes an inverter module constructed by integrally modularizing a power circuit board and a control board, wherein attachment legs provided on both edges of at least one side surface of the inverter module protrude outward from a module main body, and the inverter module accommodates the inverter accommodating section with the attachment legs positioned in spaces at both ends of a glass-insulated terminal.Type: GrantFiled: November 4, 2008Date of Patent: July 5, 2011Assignee: Mitsubishi Heavy Industries, Ltd.Inventors: Takayuki Watanabe, Takashi Nakagami, Koji Nakano, Makoto Hattori
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Patent number: 7954337Abstract: The object is to provide an integrated compressor that enables a control board to be miniaturized while ensuring a layout in which the heat radiation of parts is considered. Diodes 43 and IGBTs 42 that correspond to each of the U-phase, V-phase and W-phase are arrayed in series for each phase. Rectangular chips are used for the diodes 43 and IGBTs 42. As a result of this, a power board 16 is substantially miniaturized, and the diode 43, the IGBT 42, a P-terminal electrode pattern 40, an N-terminal electrode pattern 41, a shunt resistor 44, output terminal patterns 48U, 48V, 48W, and a feed pattern 50 are disposed so as to lie in a region in contact with an outer surface of a housing.Type: GrantFiled: September 8, 2008Date of Patent: June 7, 2011Assignee: Mitsubishi Heavy Industries, Ltd.Inventors: Takashi Nakagami, Koji Nakano, Masahiko Asai, Makoto Hattori, Kazuki Niwa
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Publication number: 20110116950Abstract: In an inverter-integrated electric compressor having an inverter unit integrated therein, the inverter unit is provided with a plurality of CAN (Controller Area Network) receiver circuits for CAN communications with a vehicle-side control unit, at least one of the CAN receiver circuits being a high-speed CAN receiver circuit allowing connection with a high-speed CAN bus and at least one of the other CAN receiver circuits being a low-speed CAN receiver circuit allowing connection with a low-speed CAN bus.Type: ApplicationFiled: November 13, 2009Publication date: May 19, 2011Applicant: MITSUBISHI HEAVY INDUSTRIES, LTD.Inventors: Kazuki Niwa, Makoto Hattori, Masahiko Asai, Toyohisa Kawashima, Takashi Nakagami, Koji Nakano
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Publication number: 20110095659Abstract: An integrated-inverter electric compressor and an inverter unit thereof are provided, with which sufficient anti-vibration properties can be ensured and weight reduction can be achieved. In an integrated-inverter electric compressor, an inverter unit includes an inverter module in which a power-system metallic board having mounted thereon semiconductor switching elements and so forth is integrated with a plastic case, and a CPU board having mounted thereon a control and communication circuit that operates at a low voltage, such as a CPU, is provided on a top face of the inverter module, and inside the plastic case, a thermosetting resin layer for insulation and anti-humidity purposes is provided so as to cover a top face of the power-system metallic board, and a vibration-absorbing elastomeric adhesive layer that maintains a rubber state in an operating temperature range of the integrated-inverter electric compressor is provided between a bottom face of the CPU board and the thermosetting resin layer.Type: ApplicationFiled: November 26, 2009Publication date: April 28, 2011Applicant: MITSUBISHI HEAVY INDUSTRIES, LTD.Inventors: Makoto Hattori, Kazuki Niwa, Takashi Nakagami, Koji Nakano, Shunsuke Yakushiji
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Publication number: 20110062600Abstract: An object is to provide a semiconductor element module having high reliability, superior electric connection and thermal connection and capable of securing sufficient cooling performance, and also to provide a method for manufacturing the same. The semiconductor element module (1) comprises an IGBT (2) and a diode (3) having electrodes formed on surfaces of both sides thereof, a ceramic substrate (7), in which thermal conductivity is high, having wiring circuit layers (4, 5) formed on the surface thereof for bonding to surfaces of one side of the IGBT (2) and the diode (3), a ceramic substrate (8), in which thermal conductivity is high, having a wiring circuit layer (6) formed on the surface thereof for bonding to surfaces of other side of the IGBT (2) and the diode (3), and a sealing member (11) which is sandwiched between the outer edges of the ceramic substrates (7, 8) for sealing inside thereof; and these members are bonded by room-temperature bonding.Type: ApplicationFiled: February 14, 2008Publication date: March 17, 2011Inventors: Daishi Ueno, Taro Wada, Masahiro Funayama, Yoshikatsu Kuroda, Yuichi Kondo, Shinichi Kobayashi, Koji Nakano, Kenj Fujiwara, Teruo Takeshita
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Patent number: 7898116Abstract: The invention provides an integrated-inverter electric compressor and an inverter device thereof which allow handling of the inverter device by neither touching nor holding a CPU substrate. An integrated-inverter electric compressor includes an inverter module integrating a power-related metal substrate on which a power semiconductor switching device is mounted and a resin case integrally insert-molded with a plurality of terminals, and is provided with a CPU substrate on which a control and communication circuit having a device that operates at low-voltage is mounted on the upper surface of the inverter module, wherein the resin case is integrated with a grip which extends in a horizontal direction at an upper edge of a circumference thereof.Type: GrantFiled: August 26, 2008Date of Patent: March 1, 2011Assignee: Mitsubishi Heavy Industries, Ltd.Inventors: Makoto Hattori, Kazuki Niwa, Koji Nakano, Takashi Nakagami, Shunsuke Yakushiji, Naoto Kunieda