Patents by Inventor Kotaro Kitawaki

Kotaro Kitawaki has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240417837
    Abstract: An example method for producing an aluminum alloy raw material, wherein in a separation step of reusing, as a recycled material, at least one of an intermediate material and a finished product each comprising an aluminum alloy disk and an underlayer, for at least part of an aluminum alloy material and heating the aluminum alloy material comprising the recycled material to separate the aluminum alloy disk and the underlayer, and the aluminum alloy material comprising the recycled material is heated and held at 480° C. or higher and 590° C. or lower for more than 1 hour.
    Type: Application
    Filed: August 29, 2024
    Publication date: December 19, 2024
    Applicants: UACJ Corporation, Furukawa Electric Co., Ltd.
    Inventors: Kotaro KITAWAKI, Yuma KOKUBUN, Ryo SAKAMOTO, Hideyuki HATAKEYAMA
  • Publication number: 20240355357
    Abstract: A magnetic disk substrate having a pair of front and back principal surfaces, containing fixed portions that are in contact with fixing jigs when the magnetic disk substrate configured as a magnetic disk is incorporated in a hard disk device on the respective front and back principal surfaces, wherein a root mean square deviation Rq of surface roughnesses of the fixed portions on the respective front and back principal surfaces is from 0.01 to 0.44 ?m.; and a magnetic disk using the same.
    Type: Application
    Filed: June 28, 2024
    Publication date: October 24, 2024
    Applicants: FURUKAWA ELECTRIC CO., LTD., UACJ Corporation
    Inventors: Hideyuki HATAKEYAMA, Shimpei TODO, Kotaro KITAWAKI, Koichiro TAKIGUCHI
  • Patent number: 12087342
    Abstract: An aluminum alloy disc blank for a magnetic disc made of an aluminum alloy containing Fe: 0.005 to 1.800 mass % with the balance being Al and inevitable impurities, wherein a flatness change of the aluminum alloy disc blank for a magnetic disc when the aluminum alloy disc blank for a magnetic disc is held in the atmosphere at 50° C. or lower for 336 hours is 2.0 ?m or less.
    Type: Grant
    Filed: June 22, 2023
    Date of Patent: September 10, 2024
    Assignees: UACJ CORPORATION, FURUKAWA ELECTRIC CO., LTD.
    Inventors: Kotaro Kitawaki, Ryo Sakamoto, Wataru Kumagai, Hideyuki Hatakeyama, Ryohei Yamada, Shinpei Todo, Toshihiro Nakamura
  • Publication number: 20240233766
    Abstract: A magnetic disk device includes a plurality of disk-shaped magnetic disks 30, spacers 80, a hub 90, a clamp 70, and a fastening member 72. Each of the magnetic disks 30 includes a through-hole in a center section thereof. Each of the spacers 80 includes a through-hole in a center section thereof, and is disposed among the magnetic disks 30. The hub 90 is inserted into the through-holes of the magnetic disks 30 and the spacers 80. The clamp 70 presses and holds the magnetic disks 30 and the spacers 80. The fastening member 72 fastens the clamp 70 to the hub 90. The clamp 70 is fastened to the hub by the fastening member 72 with a torque of from 5 cN·m to 45 cN·m.
    Type: Application
    Filed: February 28, 2022
    Publication date: July 11, 2024
    Inventors: Kotaro KITAWAKI, Shinpei TODO, Ryohei YAMADA, Hideyuki HATAKEYAMA
  • Patent number: 12033665
    Abstract: An example thin substrate built-in hard disk drive includes a magnetic disk in a disk shape having a through-hole at the center, a spindle motor inserted into the through-hole of the magnetic disk and co-rotatably supporting the magnetic disk, and a base plate made of an aluminum alloy and supporting the spindle motor. The base plate has a metallographic structure in which a perimeter of a second phase particle having a longest diameter of 10 ?m or more is 3 mm/mm2 or more, and the number of second phase particles having a longest diameter of 500 ?m or more is 0 particles/mm2.
    Type: Grant
    Filed: April 20, 2023
    Date of Patent: July 9, 2024
    Assignees: UACJ Corporation, Furukawa Electric Co., Ltd.
    Inventors: Kotaro Kitawaki, Hideyuki Hatakeyama, Wataru Kumagai, Ryo Sakamoto
  • Publication number: 20240170017
    Abstract: A magnetic disk device includes a plurality of disk-shaped magnetic disks, a spacer, a hub, and a clamp. Each of the magnetic disks includes a through-hole in a center section thereof. The spacer is disposed among the magnetic disks, and includes a through-hole in a center section thereof. The hub is inserted into the through-holes of the magnetic disks and the spacers. The clamp presses and holds the magnetic disks and the spacer. At surfaces where the magnetic disks and the spacer or the clamp contact, a flat surface height of an upper surface of at least one magnetic disk that contacts an outer circumference of the spacer or the clamp is lower than a flat surface height of the upper surface of at least one magnetic disk of the magnetic disks that contacts an inner circumference of the spacer or the clamp.
    Type: Application
    Filed: February 14, 2022
    Publication date: May 23, 2024
    Inventors: Kotaro KITAWAKI, Ryohei YAMADA, Shinpei TODO, Hideyuki HATAKEYAMA
  • Publication number: 20240135971
    Abstract: A magnetic disk device includes a plurality of disk-shaped magnetic disks 30, spacers 80, a hub 90, a clamp 70, and a fastening member 72. Each of the magnetic disks 30 includes a through-hole in a center section thereof. Each of the spacers 80 includes a through-hole in a center section thereof, and is disposed among the magnetic disks 30. The hub 90 is inserted into the through-holes of the magnetic disks 30 and the spacers 80. The clamp 70 presses and holds the magnetic disks 30 and the spacers 80. The fastening member 72 fastens the clamp 70 to the hub 90. The clamp 70 is fastened to the hub by the fastening member 72 with a torque of from 5 cN·m to 45 cN·m.
    Type: Application
    Filed: February 28, 2022
    Publication date: April 25, 2024
    Inventors: Kotaro KITAWAKI, Shinpei TODO, Ryohei YAMADA, Hideyuki HATAKEYAMA
  • Publication number: 20240119967
    Abstract: An example thin substrate built-in hard disk drive includes a magnetic disk in a disk shape having a through-hole at the center, a spindle motor inserted into the through-hole of the magnetic disk and co-rotatably supporting the magnetic disk, and a base plate made of an aluminum alloy and supporting the spindle motor. The base plate has a metallographic structure in which a perimeter of a second phase particle having a longest diameter of 10 ?m or more is 3 mm/mm2 or more, and the number of second phase particles having a longest diameter of 500 ?m or more is 0 particles/mm2.
    Type: Application
    Filed: April 20, 2023
    Publication date: April 11, 2024
    Applicants: UACJ Corporation, Furukawa Electric Co., Ltd.
    Inventors: Kotaro KITAWAKI, Hideyuki HATAKEYAMA, Wataru KUMAGAI, Ryo SAKAMOTO
  • Patent number: 11935559
    Abstract: This magnetic disk device is a 3.5-inch magnetic disk device equipped with magnetic disks formed from an aluminum alloy substrate. The magnetic disks arranged in a stacked manner have a thickness Td of 0.3 mm to 0.6 mm, the number N of magnetic disks involved is 10 to 16, and spacers disposed between the magnetic disks have an outside diameter 2 Rso of 35 mm to 65 mm. The outside diameter 2 Rso (mm) of the spacers satisfies 2 Rso??60 Td+70 and 2 Rso??0.5 N2?+16.5 N?73.
    Type: Grant
    Filed: November 11, 2021
    Date of Patent: March 19, 2024
    Assignees: UACJ CORPORATION, FURUKAWA ELECTRIC CO., LTD.
    Inventors: Naoki Kitamura, Kotaro Kitawaki, Hideyuki Hatakeyama, Ryohei Yamada, Toshihiro Nakamura
  • Publication number: 20240021213
    Abstract: An aluminum alloy substrate for a magnetic disc is made of an aluminum alloy, containing Fe: 1.80 mass % or less, Mn: 0.70 mass % or less, Ni: 2.50 mass % or less, Si: 2.50 mass % or less, Cu: 1.00 mass % or less, Zn: 0.48 mass % or less and Mg: 1.00 to 3.50 mass %, wherein a total content of Fe, Mn and Ni is 1.60 to 4.50 mass % and a mass ratio of Cu/Zn is 0.01 to 0.35 or 6.00 to 50.00, with a balance being Al and inevitable impurities.
    Type: Application
    Filed: June 14, 2023
    Publication date: January 18, 2024
    Applicants: UACJ CORPORATION, FURUKAWA ELECTRIC CO., LTD.
    Inventors: Kotaro KITAWAKI, Hideyuki HATAKEYAMA, Wataru KUMAGAI, Ryo SAKAMOTO
  • Publication number: 20240018633
    Abstract: An aluminum alloy disc blank for a magnetic disc made of an aluminum alloy containing Mg: 3.40 to 3.90 mass % with the balance being A1 and inevitable impurities, wherein a conductivity of the aluminum alloy disc blank is 36.0% IACS or higher.
    Type: Application
    Filed: June 14, 2023
    Publication date: January 18, 2024
    Applicants: UACJ CORPORATION, FURUKAWA ELECTRIC CO., LTD.
    Inventors: Kotaro KITAWAKI, Hideyuki HATAKEYAMA, Wataru KUMAGAI, Ryo SAKAMOTO
  • Publication number: 20240005958
    Abstract: A hard disk drive is a 3.5-inch hard disk drive on which a magnetic disk formed of an aluminum alloy substrate is mounted. A thickness Td of each of magnetic disks that are arranged in a stacked manner is 0.3 mm or more and 0.6 mm or less, the number N of the magnetic disks is 10 or more and 16 or less, and an outer diameter 2Rso of a spacer that is arranged between the magnetic disks is 35 mm or more and 65 mm or less. The outer diameter 2Rso (mm) of the spacer satisfies 2Rso??60Td+70 and 2Rso??0.5N2+16.5N?73.
    Type: Application
    Filed: November 11, 2021
    Publication date: January 4, 2024
    Inventors: Naoki KITAMURA, Kotaro KITAWAKI, Hideyuki HATAKEYAMA, Ryohei YAMADA, Toshihiro NAKAMURA
  • Publication number: 20230335161
    Abstract: An aluminum alloy disc blank for a magnetic disc made of an aluminum alloy containing Fe: 0.005 to 1.800 mass % with the balance being Al and inevitable impurities, wherein a flatness change of the aluminum alloy disc blank for a magnetic disc when the aluminum alloy disc blank for a magnetic disc is held in the atmosphere at 50° C. or lower for 336 hours is 2.0 ?m or less.
    Type: Application
    Filed: June 22, 2023
    Publication date: October 19, 2023
    Applicants: UACJ CORPORATION, FURUKAWA ELECTRIC CO., LTD.
    Inventors: Kotaro KITAWAKI, Ryo SAKAMOTO, Wataru KUMAGAI
  • Patent number: 11721361
    Abstract: There are provided: an aluminum alloy substrate for a magnetic disk, the aluminum alloy substrate including an aluminum alloy including 0.4 to 3.0 mass % of Fe and the balance of Al and unavoidable impurities, in which second phase particles having a longest diameter of 0.5 ?m or more and less than 2.0 ?m are dispersed at a distribution density of 5000 particles/mm2 or more; a method for producing the same; and a magnetic disk using the aluminum alloy substrate for a magnetic disk.
    Type: Grant
    Filed: April 9, 2018
    Date of Patent: August 8, 2023
    Assignees: UACJ CORPORATION, FURUKAWA ELECTRIC CO., LTD.
    Inventors: Kotaro Kitawaki, Takuya Murata, Makoto Yonemitsu, Yu Matsui, Yasuo Fujii, Ryo Sakamoto, Takashi Nakayama, Wataru Kumagai
  • Publication number: 20230238027
    Abstract: A magnetic disk substrate includes an aluminum alloy including one type or two or more types of Fe: 8.5 mass % or less, Mn: 2.5 mass % or less, Ni: 6.5 mass % or less, and Mg: 4.5 mass % or less, a balance being Al and unavoidable impurities, wherein, when f (Hz) is a resonance frequency, ? (g/cm3) is a density, and t (mm) is a plate thickness, (f×?/t) is 3800 or greater; and a magnetic disk using the magnetic disk substrate.
    Type: Application
    Filed: June 30, 2021
    Publication date: July 27, 2023
    Inventors: Kotaro KITAWAKI, Hideyuki HATAKEYAMA, Wataru KUMAGAI, Ryo SAKAMOTO
  • Publication number: 20230120845
    Abstract: An aluminum alloy substrate for magnetic disks, including an aluminum alloy containing: 1.0 to 6.5 mass % of Mg; and the balance consisting of Al and unavoidable impurities, in which the distribution of Si—K—O-based particles with a longest diameter of 1 ?m or more adhering to the surface from the surrounding environment is equal to or less than one particle/6,000 mm2; and in which the distribution of Ti—B-based particles with a longest diameter of 1 ?m or more present on the surface is equal to or less than one particle/6,000 mm2, and a magnetic disk using the aluminum alloy substrate for magnetic disks.
    Type: Application
    Filed: April 6, 2021
    Publication date: April 20, 2023
    Inventors: Kotaro KITAWAKI, Wataru KUMAGAI, Ryo SAKAMOTO, Hideyuki HATAKEYAMA
  • Publication number: 20230111915
    Abstract: An aluminum alloy substrate for magnetic disks, including an aluminum alloy containing Fe as an essential element; at least one of Mn or Ni as selective elements; and the balance including Al and unavoidable impurities, with the total amount of Fe, Mn, and Ni having a relationship of 0.10 to 7.00 mass %; in which the distribution of Si—K—O-based particles with a longest diameter of 1 ?m or more adhering to the surface from the surrounding environment is equal to or less than one particle/6,000 mm2, and in which the distribution of Ti—B-based particles with a longest diameter of 1 ?m or more present on the surface is equal to or less than one particle/6,000 mm2; and a magnetic disk using the aluminum alloy substrate.
    Type: Application
    Filed: April 6, 2021
    Publication date: April 13, 2023
    Inventors: Kotaro KITAWAKI, Ryo SAKAMOTO, Wataru KUMAGAI, Hideyuki HATAKEYAMA
  • Patent number: 11482251
    Abstract: An aluminum alloy substrate for a magnetic disk including an aluminum alloy containing 0.1 to 3.0 mass % of Fe, 0.005 to 1.000 mass % of Cu, and 0.005 to 1.000 mass % of Zn, with a balance of Al and inevitable impurities, wherein in an outer peripheral surface thereof, the number of holes having maximum diameters of 10 ?m or more is 200/mm2 or less, an aluminum alloy base disk for a magnetic disk and a magnetic disk, using the aluminum alloy substrate, and methods for manufacturing these.
    Type: Grant
    Filed: October 25, 2019
    Date of Patent: October 25, 2022
    Assignees: UACJ CORPORATION, FURUKAWA ELECTRIC CO., LTD.
    Inventors: Takuya Murata, Kotaro Kitawaki, Makoto Yonemitsu, Hideyuki Hatakeyama, Ryo Sakamoto, Hiroki Ota
  • Patent number: 11423937
    Abstract: There are provided: an aluminum alloy substrate for a magnetic disk, the aluminum alloy substrate including an aluminum alloy including 0.4 to 3.0 mass % (hereinafter, “%”) of Fe, less than 0.10% of Si, less than 0.10% of Mg, and the balance of Al and unavoidable impurities, in which an Al—Fe-based intermetallic compound having a longest diameter of 2 ?m or more and less than 3 ?m is dispersed at a distribution density of 1000 particles/mm2 or more, and a Mg—Si-based intermetallic compound having a longest diameter of 1 ?m or more is dispersed at a distribution density of 1 particle/mm2 or less; a method for producing the same; and a magnetic disk in which an electroless Ni—P plating treatment layer and a magnetic layer thereon are disposed on a surface of the aluminum alloy substrate for a magnetic disk.
    Type: Grant
    Filed: May 15, 2018
    Date of Patent: August 23, 2022
    Assignees: UACJ CORPORATION, FURUKAWA ELECTRIC CO., LTD.
    Inventors: Kotaro Kitawaki, Hideyuki Hatakeyama, Takashi Nakayama, Yasuo Fujii, Wataru Kumagai
  • Patent number: 11404082
    Abstract: Provided is an aluminium alloy substrate for a magnetic disk, a method for fabricating the substrate, and a magnetic disk composed of the aluminium alloy substrate for a magnetic disk. The substrate contains an aluminium alloy composed of one or more elements selected from a group comprising 0.05 to 3.00 mass % (hereinafter abbreviated as “%”) of Fe, 0.05% to 3.00% of Mn, 0.05% to 18.00% of Si, 0.05% to 8.00% of Ni, 0.05% to 3.00% of Cr, and 0.05% to 3.00% of Zr, with a balance of Al and unavoidable impurities. The substrate has a Young modulus of 67 GPa or more in each of the 0° direction, 45° direction, and 90° direction relative to the rolling direction of the substrate.
    Type: Grant
    Filed: September 18, 2019
    Date of Patent: August 2, 2022
    Assignees: UACJ CORPORATION, FURUKAWA ELECTRIC CO., LTD.
    Inventors: Kotaro Kitawaki, Makoto Yonemitsu, Takashi Nakayama, Kimie Imakawa, Hideyuki Hatakeyama