Patents by Inventor Kuo-Yao Chou
Kuo-Yao Chou has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 10832910Abstract: A method for processing a substrate is provided. The method comprises forming a patterned photoresist over a first material, the patterned photoresist comprising island portions and shaped spaces surrounding the island portions. An area of each of the island portions is reduced to enlarge the shaped spaces, which are filled with a second material. The island portions are removed to form first openings in the second material. Portions of the first material exposed through the first openings are removed to form second openings in the first material. Portions of a substrate exposed through the second openings are removed to form holes in the substrate. Methods of patterning a substrate and methods of forming a hole pattern in a substrate are also disclosed.Type: GrantFiled: May 7, 2019Date of Patent: November 10, 2020Assignee: Micron Technology, Inc.Inventor: Kuo-Yao Chou
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Patent number: 10768526Abstract: A substrate having a target material layer is provided. A first hard mask layer, a second hard mask layer, and a photoresist layer are formed on the target material layer. The photoresist layer is transferred into first patterns on the second hard mask layer. Regions of the second hard mask layer not protected by the first patterns are etched away, thereby forming second patterns. The first patterns are trimmed to form trimmed features. A conformal spacer material layer is deposited on the trimmed features, the second patterns, and the first hard mask. The spacer material layer is etched to form first spacers on sidewalls of the trimmed features, and second spacers on sidewalls of the second patterns. The trimmed features are removed. Regions of the second patterns not protected by the first spacers are removed, thereby forming patterns with a reduced, fine pitch.Type: GrantFiled: August 24, 2018Date of Patent: September 8, 2020Assignee: Micron Technology, Inc.Inventor: Kuo-Yao Chou
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Patent number: 10707080Abstract: A method of forming patterns includes the steps of providing a substrate on which a target layer and a hard mask layer are formed; forming a plurality of first resist patterns on the hard mask layer; performing a tilt-angle ion implant process to form a first doped area and a second doped area in the hard mask layer between adjacent first resist patterns; removing the first resist patterns; coating a directed self-assembly (DSA) material layer onto the hard mask layer; performing a self-assembling process of the DSA material layer to form repeatedly arranged block copolymer patterns in the DSA material layer; removing undesired portions from the DSA material layer to form second patterns on the hard mask layer; transferring the second patterns to the hard mask layer to form third patterns; and etching the target layer through the third patterns.Type: GrantFiled: September 26, 2018Date of Patent: July 7, 2020Assignee: Micron Technology, Inc.Inventor: Kuo-Yao Chou
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Publication number: 20190259614Abstract: A method for processing a substrate is provided. The method comprises forming a patterned photoresist over a first material, the patterned photoresist comprising island portions and shaped spaces surrounding the island portions. An area of each of the island portions is reduced to enlarge the shaped spaces, which are filled with a second material. The island portions are removed to form first openings in the second material. Portions of the first material exposed through the first openings are removed to form second openings in the first material. Portions of a substrate exposed through the second openings are removed to form holes in the substrate. Methods of patterning a substrate and methods of forming a hole pattern in a substrate are also disclosed.Type: ApplicationFiled: May 7, 2019Publication date: August 22, 2019Inventor: Kuo-Yao Chou
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Patent number: 10312086Abstract: A method for processing a substrate is provided. The method comprises forming a patterned photoresist over a first material, the patterned photoresist comprising island portions and shaped spaces surrounding the island portions. An area of each of the island portions is reduced to enlarge the shaped spaces, which are filled with a second material. The island portions are removed to form first openings in the second material. Portions of the first material exposed through the first openings are removed to form second openings in the first material. Portions of a substrate exposed through the second openings are removed to form holes in the substrate. Methods of patterning a substrate and methods of forming a hole pattern in a substrate are also disclosed.Type: GrantFiled: October 10, 2017Date of Patent: June 4, 2019Assignee: Micron Technology, Inc.Inventor: Kuo-Yao Chou
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Publication number: 20190027365Abstract: A method of forming patterns includes the steps of providing a substrate on which a target layer and a hard mask layer are formed; forming a plurality of first resist patterns on the hard mask layer; performing a tilt-angle ion implant process to form a first doped area and a second doped area in the hard mask layer between adjacent first resist patterns; removing the first resist patterns; coating a directed self-assembly (DSA) material layer onto the hard mask layer; performing a self-assembling process of the DSA material layer to form repeatedly arranged block copolymer patterns in the DSA material layer; removing undesired portions from the DSA material layer to form second patterns on the hard mask layer; transferring the second patterns to the hard mask layer to form third patterns; and etching the target layer through the third patterns.Type: ApplicationFiled: September 26, 2018Publication date: January 24, 2019Inventor: Kuo-Yao Chou
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Publication number: 20180364567Abstract: A substrate having a target material layer is provided. A first hard mask layer, a second hard mask layer, and a photoresist layer are formed on the target material layer. The photoresist layer is transferred into first patterns on the second hard mask layer. Regions of the second hard mask layer not protected by the first patterns are etched away, thereby forming second patterns. The first patterns are trimmed to form trimmed features. A conformal spacer material layer is deposited on the trimmed features, the second patterns, and the first hard mask. The spacer material layer is etched to form first spacers on sidewalls of the trimmed features, and second spacers on sidewalls of the second patterns. The trimmed features are removed. Regions of the second patterns not protected by the first spacers are removed, thereby forming patterns with a reduced, fine pitch.Type: ApplicationFiled: August 24, 2018Publication date: December 20, 2018Inventor: Kuo-Yao Chou
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Patent number: 10157743Abstract: A method of forming patterns includes the steps of providing a substrate on which a target layer and a hard mask layer are formed; forming a plurality of first resist patterns on the hard mask layer; performing a tilt-angle ion implant process to form a first doped area and a second doped area in the hard mask layer between adjacent first resist patterns; removing the first resist patterns; coating a directed self-assembly (DSA) material layer onto the hard mask layer; performing a self-assembling process of the DSA material layer to form repeatedly arranged block copolymer patterns in the DSA material layer; removing undesired portions from the DSA material layer to form second patterns on the hard mask layer; transferring the second patterns to the hard mask layer to form third patterns; and etching the target layer through the third patterns.Type: GrantFiled: January 22, 2018Date of Patent: December 18, 2018Assignee: Micron Technology, Inc.Inventor: Kuo-Yao Chou
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Patent number: 10073342Abstract: A substrate having a target material layer is provided. A first hard mask layer, a second hard mask layer, and a photoresist layer are formed on the target material layer. The photoresist layer is transferred into first patterns on the second hard mask layer. Regions of the second hard mask layer not protected by the first patterns are etched away, thereby forming second patterns. The first patterns are trimmed to form trimmed features. A conformal spacer material layer is deposited on the trimmed features, the second patterns, and the first hard mask. The spacer material layer is etched to form first spacers on sidewalls of the trimmed features, and second spacers on sidewalls of the second patterns. The trimmed features are removed. Regions of the second patterns not protected by the first spacers are removed, thereby forming patterns with a reduced, fine pitch.Type: GrantFiled: March 4, 2016Date of Patent: September 11, 2018Assignee: Micron Technology, Inc.Inventor: Kuo-Yao Chou
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Publication number: 20180144937Abstract: A method of forming patterns includes the steps of providing a substrate on which a target layer and a hard mask layer are formed; forming a plurality of first resist patterns on the hard mask layer; performing a tilt-angle ion implant process to form a first doped area and a second doped area in the hard mask layer between adjacent first resist patterns; removing the first resist patterns; coating a directed self-assembly (DSA) material layer onto the hard mask layer; performing a self-assembling process of the DSA material layer to form repeatedly arranged block copolymer patterns in the DSA material layer; removing undesired portions from the DSA material layer to form second patterns on the hard mask layer; transferring the second patterns to the hard mask layer to form third patterns; and etching the target layer through the third patterns.Type: ApplicationFiled: January 22, 2018Publication date: May 24, 2018Inventor: Kuo-Yao Chou
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Patent number: 9929019Abstract: A patterns forming method begins with performing a lithography process on a photoresist film with a photomask having first apertures in a first mask region and second apertures in a second mask region to respectively form first main features and dummy features, on which the second mask region is located between the border of the photomask and the first mask region, and a size of each of the first apertures is greater than a size of each of the second apertures. Subsequently, a material is filled into the first main features to respectively form second main features and into the dummy features to seal the dummy features. Then, a substrate is etched to form patterned features by using the photoresist film having the second main features.Type: GrantFiled: April 7, 2016Date of Patent: March 27, 2018Assignee: Micron Technology, Inc.Inventor: Kuo-Yao Chou
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Patent number: 9911608Abstract: A method of forming patterns includes the steps of providing a substrate on which a target layer and a hard mask layer are formed; forming a plurality of first resist patterns on the hard mask layer; performing a tilt-angle ion implant process to form a first doped area and a second doped area in the hard mask layer between adjacent first resist patterns; removing the first resist patterns; coating a directed self-assembly (DSA) material layer onto the hard mask layer; performing a self-assembling process of the DSA material layer to form repeatedly arranged block copolymer patterns in the DSA material layer; removing undesired portions from the DSA material layer to form second patterns on the hard mask layer; transferring the second patterns to the hard mask layer to form third patterns; and etching the target layer through the third patterns.Type: GrantFiled: January 26, 2016Date of Patent: March 6, 2018Assignee: Micron Technology, Inc.Inventor: Kuo-Yao Chou
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Publication number: 20180033623Abstract: A method for processing a substrate is provided. The method comprises forming a patterned photoresist over a first material, the patterned photoresist comprising island portions and shaped spaces surrounding the island portions. An area of each of the island portions is reduced to enlarge the shaped spaces, which are filled with a second material. The island portions are removed to form first openings in the second material. Portions of the first material exposed through the first openings are removed to form second openings in the first material. Portions of a substrate exposed through the second openings are removed to form holes in the substrate. Methods of patterning a substrate and methods of forming a hole pattern in a substrate are also disclosed.Type: ApplicationFiled: October 10, 2017Publication date: February 1, 2018Inventor: Kuo-Yao Chou
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Publication number: 20170294317Abstract: A patterns forming method begins with performing a lithography process on a photoresist film with a photomask having first apertures in a first mask region and second apertures in a second mask region to respectively form first main features and dummy features, on which the second mask region is located between the border of the photomask and the first mask region, and a size of each of the first apertures is greater than a size of each of the second apertures. Subsequently, a material is filled into the first main features to respectively form second main features and into the dummy features to seal the dummy features. Then, a substrate is etched to form patterned features by using the photoresist film having the second main features.Type: ApplicationFiled: April 7, 2016Publication date: October 12, 2017Inventor: Kuo-Yao CHOU
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Patent number: 9786504Abstract: A method for forming a patterned layer is provided. The method comprises forming a first material layer over a first substrate, forming a photoresist layer on the first material layer, wherein the photoresist layer includes at least one island portion and a spacing surrounding a lateral portion of the island portion, trimming the island portion to enlarge the spacing, forming a second material layer filled in the enlarged spacing and surrounding the trimmed island portion, removing the trimmed island portion to form a first opening passing through the second material layer and exposing a portion of the first material layer, and removing the exposed portion of the first material layer through the first opening to form a second opening in the first material layer.Type: GrantFiled: May 16, 2016Date of Patent: October 10, 2017Assignee: Micron Technology, Inc.Inventor: Kuo-Yao Chou
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Publication number: 20170256417Abstract: A substrate having a target material layer is provided. A first hard mask layer, a second hard mask layer, and a photoresist layer are formed on the target material layer. The photoresist layer is transferred into first patterns on the second hard mask layer. Regions of the second hard mask layer not protected by the first patterns are etched away, thereby forming second patterns. The first patterns are trimmed to form trimmed features. A conformal spacer material layer is deposited on the trimmed features, the second patterns, and the first hard mask. The spacer material layer is etched to form first spacers on sidewalls of the trimmed features, and second spacers on sidewalls of the second patterns. The trimmed features are removed. Regions of the second patterns not protected by the first spacers are removed, thereby forming patterns with a reduced, fine pitch.Type: ApplicationFiled: March 4, 2016Publication date: September 7, 2017Inventor: Kuo-Yao Chou
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Publication number: 20170213733Abstract: A method of forming patterns includes the steps of providing a substrate on which a target layer and a hard mask layer are formed; forming a plurality of first resist patterns on the hard mask layer; performing a tilt-angle ion implant process to form a first doped area and a second doped area in the hard mask layer between adjacent two of the first resist patterns; removing the first resist patterns; coating a directed self-assembly (DSA) material layer onto the hard mask layer; performing a self-assembling process of the DSA material layer to form repeatedly arranged block copolymer patterns in the DSA material layer; removing undesired portions from the DSA material layer to form second resist patterns on the hard mask layer; transferring the second resist patterns to the hard mask layer to form third resist patterns; and etching the target layer through the third resist patterns.Type: ApplicationFiled: January 26, 2016Publication date: July 27, 2017Inventor: Kuo-Yao Chou
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Publication number: 20170205712Abstract: A development apparatus includes a rotatable table for mounting a wafer, and a shower nozzle positioned directly above the rotatable table. The shower nozzle comprises a housing having a liquid inlet and a nozzle plate. The nozzle plate has a plurality of apertures distributed on a major surface of the nozzle plate. Solvent or water is uniformly dispensed onto the wafer through the apertures.Type: ApplicationFiled: January 20, 2016Publication date: July 20, 2017Inventor: Kuo-Yao Chou
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Patent number: 9613820Abstract: A method of forming patterns includes the steps of providing a substrate having a target layer thereon; forming a plurality of first resist patterns on the target layer; depositing a directed self-assembly (DSA) material layer in a blanket manner on the first resist patterns, wherein the DSA material layer fills up a gap between the first resist patterns; subjecting the DSA material layer to a self-assembling process so as to form repeatedly arranged block copolymer patterns in the DSA material layer; and removing undesired portions from the DSA material layer to form second resist patterns on the target layer.Type: GrantFiled: March 14, 2016Date of Patent: April 4, 2017Assignee: INOTERA MEMORIES, INC.Inventor: Kuo-Yao Chou
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Patent number: 9184059Abstract: A method of fabricating a semiconductor device includes the steps of providing a hard mask cover using a patterned photoresist layer, wherein the patterned photoresist layer comprises at least four first holes arranged in two rows and two columns. Part of the hard mask is removed to form at least four second holes by taking the pattered photoresist layer as a mask. Next, each of the first holes is widened, and the widened first holes and the second holes are filled up by a filler. Later, the patterned photoresist layer is removed entirely. Part of the hard mask is removed to form at least a fourth hole by taking the filler as a mask. Finally, the filler is removed entirely.Type: GrantFiled: March 21, 2014Date of Patent: November 10, 2015Assignee: INOTERA MEMORIES, INC.Inventor: Kuo-Yao Chou