Patents by Inventor Louis J. Serrano

Louis J. Serrano has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11959432
    Abstract: A method of operating an engine is provided. An exhaust valve actuation fault is detected for a first exhaust valve associated with a first cylinder during a first working cycle. In response to the detection of the exhaust valve actuation fault, fueling to at least the first cylinder is cut off. Actuation of the first exhaust valve is attempted in second working cycles that follow the first working cycle, wherein the second working cycles are not fueled. Whether or not the first exhaust valve actuated properly during the second working cycles is determined. Operation of the first cylinder is resumed when it is determined that the first exhaust valve actuated properly. Operation of the first cylinder is not resumed when it is determined that the first exhaust valve did not actuate properly.
    Type: Grant
    Filed: March 8, 2023
    Date of Patent: April 16, 2024
    Assignee: Tula Technology, Inc.
    Inventors: Robert C. Wang, Louis J. Serrano, Shikui Kevin Chen
  • Publication number: 20230392561
    Abstract: A system and method for operating an ICE by (a) generating a running history of one or more-cylinder events per cylinder, and (b) using the running history to select a least-used non-rotating firing pattern, among a plurality of non-rotating firing patterns, provided for each firing fraction less than one (1). By making the least used selection based on the running history, unequal usage among cylinders of the ICE can be mitigated.
    Type: Application
    Filed: June 2, 2022
    Publication date: December 7, 2023
    Inventors: Louis J. SERRANO, Xin YUAN, Shikui Kevin CHEN, Xi LUO, Robert C. WANG, Xiaoping CAI, Vijay SRINIVASAN
  • Patent number: 11821379
    Abstract: A system and method for operating an ICE by (a) generating a running history of one or more-cylinder events per cylinder, and (b) using the running history to select a least-used non-rotating firing pattern, among a plurality of non-rotating firing patterns, provided for each firing fraction less than one (1). By making the least used selection based on the running history, unequal usage among cylinders of the ICE can be mitigated.
    Type: Grant
    Filed: June 2, 2022
    Date of Patent: November 21, 2023
    Assignee: Tula Technology, Inc.
    Inventors: Louis J. Serrano, Xin Yuan, Shikui Kevin Chen, Xi Luo, Robert C. Wang, Xiaoping Cai, Vijay Srinivasan
  • Publication number: 20230227041
    Abstract: Methods and controllers for controlling engine speed to reduce NVH that occurs in conjunction with transmission shifts are described. In some embodiments, when a transmission shift to a target gear is expected, a target engine speed appropriate for the target gear is first determined. A target rate of change of the engine speed is calculated from the initial engine speed and target engine speed in conjunction with a target transition time. A target torque is then calculated from the target rate of change of engine speed. A target firing fraction or induction ratio are determined that are desired for use with the target engine speed based on the target torque. The transition to the target engine speed and target firing fraction or induction ratio are completed before the gear shift is completed. The described approaches are well suited for use during skip fire or other cylinder output level modulation operation of the engine.
    Type: Application
    Filed: January 14, 2022
    Publication date: July 20, 2023
    Inventors: Louis J. SERRANO, Xiaoping CAI, Andrew W. PHILLIPS
  • Publication number: 20230220810
    Abstract: A method of operating an engine is provided. An exhaust valve actuation fault is detected for a first exhaust valve associated with a first cylinder during a first working cycle. In response to the detection of the exhaust valve actuation fault, fueling to at least the first cylinder is cut off. Actuation of the first exhaust valve is attempted in second working cycles that follow the first working cycle, wherein the second working cycles are not fueled. Whether or not the first exhaust valve actuated properly during the second working cycles is determined. Operation of the first cylinder is resumed when it is determined that the first exhaust valve actuated properly. Operation of the first cylinder is not resumed when it is determined that the first exhaust valve did not actuate properly.
    Type: Application
    Filed: March 8, 2023
    Publication date: July 13, 2023
    Inventors: Robert C. WANG, Louis J. SERRANO, Shikui Kevin CHEN
  • Patent number: 11685380
    Abstract: Methods and controllers for controlling engine speed to reduce NVH that occurs in conjunction with transmission shifts are described. In some embodiments, when a transmission shift to a target gear is expected, a target engine speed appropriate for the target gear is first determined. A target rate of change of the engine speed is calculated from the initial engine speed and target engine speed in conjunction with a target transition time. A target torque is then calculated from the target rate of change of engine speed. A target firing fraction or induction ratio are determined that are desired for use with the target engine speed based on the target torque. The transition to the target engine speed and target firing fraction or induction ratio are completed before the gear shift is completed. The described approaches are well suited for use during skip fire or other cylinder output level modulation operation of the engine.
    Type: Grant
    Filed: January 14, 2022
    Date of Patent: June 27, 2023
    Assignee: Tula Technology, Inc.
    Inventors: Louis J. Serrano, Xiaoping Cai, Andrew W. Phillips
  • Patent number: 11680505
    Abstract: A skip fire engine controller and method of control is described wherein during transitions from a first firing density to a second firing density, a firing density and a pumping density are separately set so as to balance the conflicting demands of (a) torque control, (b) Noise, Vibration and Harshness (NVH), (c) air flow through the engine and (d) air-fuel ratio.
    Type: Grant
    Filed: March 3, 2022
    Date of Patent: June 20, 2023
    Assignee: Tula Technology, Inc.
    Inventors: Shikui Kevin Chen, Matthew A. Younkins, Louis J. Serrano
  • Publication number: 20230115272
    Abstract: A classifier capable of predicting if cylinder valves of an engine commanded to activate or deactivate failed to activate or deactivate respectively. In various embodiments, the classifier can be binary or multi-class Logistic Regression, or a Multi-Layer Perceptron (MLP) classifier. The variable displacement engine can operate in cooperation with a variable displacement engine using cylinder deactivation (CDA) or skip fire, including dynamic skip fire and/or multi-level skip fire.
    Type: Application
    Filed: July 8, 2022
    Publication date: April 13, 2023
    Inventors: Louis J. SERRANO, Elliott A. ORTIZ-SOTO, Shikui Kevin CHEN, Li-Chun CHIEN, Aditya MANDAL
  • Patent number: 11624335
    Abstract: A method of operating an engine is provided. An exhaust valve actuation fault is detected for a first exhaust valve associated with a first cylinder during a first working cycle. In response to the detection of the exhaust valve actuation fault, fueling to at least the first cylinder is cut off. Actuation of the first exhaust valve is attempted in second working cycles that follow the first working cycle, wherein the second working cycles are not fueled. Whether or not the first exhaust valve actuated properly during the second working cycles is determined. Operation of the first cylinder is resumed when it is determined that the first exhaust valve actuated properly. Operation of the first cylinder is not resumed when it is determined that the first exhaust valve did not actuate properly.
    Type: Grant
    Filed: January 6, 2022
    Date of Patent: April 11, 2023
    Assignee: Tula Technology, Inc.
    Inventors: Robert C. Wang, Louis J. Serrano, Shikui Kevin Chen
  • Patent number: 11619187
    Abstract: A system and method for transitioning a firing fraction of a variable displacement internal combustion engine when generating a desired torque output. During and following the transition to the second firing fraction, a combustion recipe is ascertained and used operating the cylinders of the variable displacement internal combustion engine to generate the desired torque output. The recipe is preferably optimized for the engine operating at the second firing fraction, at least relative to the previous charge of the previous combustion recipe used with the first firing fraction.
    Type: Grant
    Filed: April 6, 2022
    Date of Patent: April 4, 2023
    Assignees: Tula Technology, Inc., Cummins Inc.
    Inventors: Louis J. Serrano, Xiaoping Cai, Shikui Kevin Chen, Benjamin M. Wolk, Avra Brahma, Justin R. Lee
  • Patent number: 11549455
    Abstract: An internal combustion engine operates so that it delivers zero or negative torque. The engine operates in either a deceleration cylinder cut off (DCCO) mode or skip cylinder compression braking mode. In the skip cylinder compression braking mode, selected working cycles of selected working chambers are operated in a compression release braking mode. Accordingly, individual working chambers are sometimes not fired and sometimes operated in the compression release braking mode while the engine is operating in the skip cylinder compression braking mode.
    Type: Grant
    Filed: April 3, 2020
    Date of Patent: January 10, 2023
    Assignees: Tula Technology, Inc., Cummins Inc.
    Inventors: Steven E. Carlson, Louis J. Serrano, Mark A. Wilcutts, Vijay Srinivasan
  • Publication number: 20220412277
    Abstract: Managing firing fraction transitions of a variable displacement internal combustion engines by (a) avoiding transport delays in an Exhaust Gas Recirculation (EGR) feed by starting movement of an EGR valve position after a decision to transition to a new firing fraction has been made, but prior to the start of the transition and (b) adjusting the EGR valve as needed during the transition so as to maintain an EGR fraction within a predetermined range during the transition. By performing both (a) and (b), spikes of nitrous oxide (NOx) and/or hydrocarbon emissions are reduced or altogether eliminated during the transition.
    Type: Application
    Filed: August 30, 2022
    Publication date: December 29, 2022
    Inventors: Vijay SRINIVASAN, Louis J. SERRANO, Xiaoping CAI, J. Steven KOLHOUSE, Avra BRAHMA, Adrian P. DALE
  • Patent number: 11492987
    Abstract: A system and method for controlling an internal combustion engine involving (1) cylinder trapping strategies where one of several pneumatic spring types are dynamically selected for cylinders based at least partially on a predicted number of upcoming skips for each of the cylinders respectively and/or (2) staggering various valvetrain dependent operational engine strategies as operating conditions permit as the internal combustion engine warms up following a cold start.
    Type: Grant
    Filed: April 20, 2022
    Date of Patent: November 8, 2022
    Assignee: Tula Technology, Inc.
    Inventors: Shikui Kevin Chen, Louis J. Serrano, Vijay Srinivasan, Elliott A. Ortiz-Soto, Matthew A. Younkins
  • Patent number: 11459965
    Abstract: Managing firing fraction transitions of a variable displacement internal combustion engines by (a) avoiding transport delays in an Exhaust Gas Recirculation (EGR) feed by starting movement of an EGR valve position after a decision to transition to a new firing fraction has been made, but prior to the start of the transition and (b) adjusting the EGR valve as needed during the transition so as to maintain an EGR fraction within a predetermined range during the transition. By performing both (a) and (b), spikes of nitrous oxide (NOx) and/or hydrocarbon emissions are reduced or altogether eliminated during the transition.
    Type: Grant
    Filed: February 26, 2021
    Date of Patent: October 4, 2022
    Assignees: Tula Technology, Inc., Cummins, Inc.
    Inventors: Vijay Srinivasan, Louis J. Serrano, Xiaoping Cai, J. Steven Kolhouse, Avra Brahma, Adrian P. Dale
  • Publication number: 20220307434
    Abstract: A variety of methods and arrangements are described for operating an engine in a skip fire manner so that engine requirements, such as exhaust temperature, exhaust flow, torque and NVH, are met.
    Type: Application
    Filed: March 26, 2021
    Publication date: September 29, 2022
    Applicants: Tula Technology, Inc., Cummins, Inc.
    Inventors: Louis J. Serrano, Kevin Shikui Chen, Xiaoping Cai, John Fuerst
  • Patent number: 11434839
    Abstract: A system and method for the use of machine learning for detecting faults for cylinder intake and/or exhaust valves that do not properly open or close as commanded and for generating a flag for such faults.
    Type: Grant
    Filed: December 30, 2020
    Date of Patent: September 6, 2022
    Assignee: Tula Technology, Inc.
    Inventors: Shikui Kevin Chen, Aditya Mandal, Louis J. Serrano, Xiaoping Cai
  • Patent number: 11427177
    Abstract: A variety of methods, controllers and electric machine systems are described for pulse control of electric machines (e.g., electric motors and generators). To improve the energy conversion efficiency of the machine, pulse control involves determining if the machine should operate in a continuous mode or pulse mode, and if the latter, defining a magnitude, duty cycle, and frequency for the pulses. One or more tables, indexing by a wide range of speeds and torque requests, is/are used to define the pulsing frequency or a pulsing frequency pattern.
    Type: Grant
    Filed: November 20, 2019
    Date of Patent: August 30, 2022
    Assignee: Tula eTechnology, Inc.
    Inventors: Louis J. Serrano, Paul Carvell
  • Publication number: 20220252017
    Abstract: A system and method for controlling an internal combustion engine involving (1) cylinder trapping strategies where one of several pneumatic spring types are dynamically selected for cylinders based at least partially on a predicted number of upcoming skips for each of the cylinders respectively and/or (2) staggering various valvetrain dependent operational engine strategies as operating conditions permit as the internal combustion engine warms up following a cold start.
    Type: Application
    Filed: April 20, 2022
    Publication date: August 11, 2022
    Inventors: Shikui Kevin CHEN, Louis J. SERRANO, Vijay SRINIVASAN, Elliott A. ORTIZ-SOTO, Matthew A. YOUNKINS
  • Publication number: 20220251992
    Abstract: A skip fire engine controller and method of control is described wherein during transitions from a first firing density to a second firing density, a firing density and a pumping density are separately set so as to balance the conflicting demands of (a) torque control, (b) Noise, Vibration and Harshness (NVH), (c) air flow through the engine and (d) air-fuel ratio.
    Type: Application
    Filed: March 3, 2022
    Publication date: August 11, 2022
    Inventors: Shikui Kevin CHEN, Matthew A. YOUNKINS, Louis J. SERRANO
  • Publication number: 20220228538
    Abstract: A system and method for transitioning a firing fraction of a variable displacement internal combustion engine when generating a desired torque output. During and following the transition to the second firing fraction, a combustion recipe is ascertained and used operating the cylinders of the variable displacement internal combustion engine to generate the desired torque output. The recipe is preferably optimized for the engine operating at the second firing fraction, at least relative to the previous charge of the previous combustion recipe used with the first firing fraction.
    Type: Application
    Filed: April 6, 2022
    Publication date: July 21, 2022
    Inventors: Louis J. SERRANO, Xiaoping CAI, Shikui Kevin CHEN, Benjamin M. WOLK, Avra BRAHMA, Justin R. LEE