Abstract: An apparatus uses forced air to remove trim from cut sheets during a converting process. The apparatus may include a plurality of wheels, arranged to allow trim to fall between the wheels, and one or more air chambers, configured to propel air toward the sheets as they are conveyed on the wheels in order to remove trim from the sheets. A method may include conveying sheet stock on wheels arranged to allow trim to fall through them, and propelling air toward the sheet stock with air chambers such that trim is removed from the sheet stock by the propelled air.

Abstract: An apparatus uses forced air to remove trim from cut sheets during a converting process. The apparatus may include a plurality of wheels, arranged to allow trim to fall between the wheels, and one or more air chambers, configured to propel air toward the sheets as they are conveyed on the wheels in order to remove trim from the sheets. A method may include conveying sheet stock on wheels arranged to allow trim to fall through them, and propelling air toward the sheet stock with air chambers such that trim is removed from the sheet stock by the propelled air.

Abstract: Method and apparatus for prefeeding corrugated boards to a box finishing machine wherein a stack of rectangular boards are moved to a first conveyor with the long dimension of the boards extending transverse to the direction of movement of said first conveyor. The stack is then rotated to place the long dimension of the boards in alignment with the direction of movement of said first conveyor, and then moving the rotated stack to a second conveyor for feeding to a box finishing machine with the long dimension of the boards in alignment with the direction or path of movement of the boards through the box finishing machine. The stack is transferred to the first conveyor from an elevator which contains a supply of boards larger than the stack. Three different types of apparatus are disclosed for rotating the stack. One is a plurality of conveyor belts whose speeds may be varied to rotate the boards. Another is a turntable with a set of belt conveyors and a set of rollers.

Abstract: Method and apparatus for prefeeding corrugated boards to a box finishing machine wherein a stack of rectangular boards are moved to a first conveyor with the long dimension of the boards extending transverse to the direction of movement of said first conveyor. The stack is then rotated to place the long dimension of the boards in alignment with the direction of movement of said first conveyor, and then moving the rotated stack to a second conveyor for feeding to a box finishing machine with the long dimension of the boards in alignment with the direction or path of movement of the boards through the box finishing machine. The stack is transferred to the first conveyor from an elevator which contains a supply of boards larger than the stack. Three different types of apparatus are disclosed for rotating the stack. One is a plurality of conveyor belts whose speeds may be varied to rotate the boards. Another is a turntable with a set of belt conveyors and a set of rollers.

Abstract: A timed feeder for feeding corrugated boards to nip rolls of a box finishing machine. An indexing drive mechanism, driven by a computer-controlled servo motor, activates a feed member and has a feed phase when it drives the board to the nip rolls, and a dwell phase when the feed member is away from the feed path and the output shaft of the indexing mechanism is at zero velocity. During the feed phase, the output shaft of the indexing mechanism accelerates the feed member and the board beyond the nip roll velocity and then decelerates them to the nip roll velocity at the point where the board enters the nip rolls. During the dwell phase the input shaft is either accelerated or decelerated to change the duration of the cycle.

Abstract: A timed feeder for feeding corrugated boards to nip rolls of a box finishing machine. A feed member is raised to the feed path to engage and drive a board to the nip rolls and then lowered away from the feed path until the next cycle. An indexing drive mechanism, driven by a computer-controlled servo motor, activates the feed member and has a feed phase when it drives the board to the nip rolls, and a dwell phase when the feed member is away from the feed path and the output shaft of the indexing mechanism is at zero velocity. During the feed phase, the output shaft of the indexing mechanism accelerates the feed member and the board beyond the nip roll velocity and then decelerates them to the nip roll velocity at the point where the board enters the nip rolls.

Abstract: A timed feeder for feeding corrugated boards to nip rolls of a box finishing machine. A feed member is raised to the feed path to engage and drive a board to the nip rolls and then lowered away from the feed path until the next cycle. An indexing drive mechanism, driven by a computer-controlled servo motor, activates the feed member and has a feed phase when it drives the board to the nip rolls, and a dwell phase when the feed member is away from the feed path and the output shaft of the indexing mechanism is at zero velocity. During the feed phase, the output shaft of the indexing mechanism accelerates the feed member and the board beyond the nip roll velocity and then decelerates them to the nip roll velocity at the point where the board enters the nip rolls.

Abstract: A computer network is used to manage and monitor operation of a box-finishing machine which prints information on and cuts or creases corrugated boards to be formed into boxes. The equipment used on the machine is provided with radio frequency information tags detected by an electronic reader which transmits the identification to a computer so that it can be determined by an operator that sufficient equipment is in storage and staging areas for use on the machine. Several computer terminals are provided at different areas throughout a plant so that access is easily provided to different personnel.

Abstract: A rotary die cutter mechanism for cutting and/or creasing corrugated boards including a rotatable die cylinder with a cutting die, and a rotatable anvil against which the corrugated boards are cut as they pass between the die cylinder and the anvil. A computer is used to determine how much the speed of the anvil should be changed to compensate for changes in the diameter of the anvil so that the boards are cut to the desired dimension. A fine adjustment of the size of the boards to be cut is made by providing information to the computer representative of the specific die being used. The computer then calculates an adjusted speed of the anvil to cut the boards to the desired dimension, and then sends a signal to a motor for changing the speed of the anvil to the adjusted speed calculated by the computer.

Abstract: Paperboard sheets are fed by a feeder including driven wheels which engage the lowermost sheet of a stack and drive it through the nip rolls of a box-finishing machine in synchronism with the latter. Supporting the sheets is a grate moveable between a raised position wherein the wheels are spaced from the sheet and a lowered position wherein the lowermost sheet engages the wheels and is fed thereby to the nip rolls. Below the grate is a vacuum box for holding the sheet on the wheels. Raising and lowering of the grate is effected by a cam which may be adjusted to vary the feed stroke in accordance with the length of the sheets. For driving the wheels there is provided a dual input drive mechanism including a constant velocity such that when the wheels initially engage the sheet, the wheels are at nearly zero or absolute zero velocity and subsequently the wheels reach a constant velocity for driving the sheet at said constant velocity which is matched with the surface velocity of the nip rolls.

Abstract: A rotary die cutter mechanism for cutting and/or creasing corrugated boards including a rotatable die cylinder with a cutting die, and a rotatable anvil against which the corrugated boards are cut as they pass between the die cylinder and the anvil. A computer is used to determine how much the speed of the anvil should be changed to compensate for changes in the diameter of the anvil so that the boards are cut to the desired dimension. A fine adjustment of the size of the boards to be cut is made by providing information to the computer representative of the specific die being used. The computer then calculates an adjusted speed of the anvil to cut the boards to the desired dimension, and then sends a signal to a motor for changing the speed of the anvil to the adjusted speed calculated by the computer.

Abstract: A rotary die cuter for a box making machine has an abrading cylinder mounted for rotation alongside the anvil for engaging and resurfacing the blanket of the anvil on a virtually continuous basis to smooth, level and even the surface of the blanket. This resurfacing occurs during normal operation of the rotary die cutter so no production is lost. The abrading cylinder has a sheet layer of abrasive material spirally wrapped on the surface of the cylinder and bonded thereto with adhesive material on the backside of the sheet layer. The abrading cylinder is movable towards or away from the anvil by a servo motor and gearbox. The position of the abrading cylinder relative to the anvil is determined by an encoder which sends the information to a computer or programmable controller which calculates the changing diameter of the blanket and the amount of speed change that must be imparted to the anvil to compensate for its changing diameter.

Abstract: A feeder for feeding corrugated blanks in a box finishing machine including overlying and underlying endless timing belts sandwiching the blanks to feed them. The belts are spaced from each other to form a first gap at rectilinearly moving sections located between opposite end pulleys of the belts. The gap between the belts at the inlet and outlet pulleys is greater than the first gap whereby blanks are engaged and fed by the belt sections as they move rectilinearly between the opposite end pulleys. One of the belts is urged into yieldable engagement with the blank by a pressure mechanism including a floating pressure plate engaging the belt and a spring engaging the pressure plate. An extended stroke feeder is used to feed blanks to the endless belts at a constant velocity matched to the velocity of the belts.

Abstract: Paperboard sheets are fed by a feeder including driven wheels which engage the lowermost sheet of a stack and drive it through the nip rolls of a box-finishing machine is synchronism with the latter. Supporting the sheets is a grate movable between a raised position wherein the wheels are spaced from the sheet and a lowered position wherein the lowermost sheet engages the wheels and is fed thereby to the nip rolls. Below the grate is a vacuum box for holding the sheet on the wheels. Raising and lowering of the grate is effected by a cam which may be adjusted to vary the feed stroke in accordance with the length of the sheets. For driving the wheels there is provided a dual input drive mechanism including a constant velocity input drive and a variable input drive which are resolved at a single output drive to the wheels.

Abstract: Registered conveying and feeding of sheets in a box finishing machine by a wheel or endless belt conveyor and positive air pressure provided on the side of the sheet opposite the conveyor to hold the sheet against movement relative to the conveyor. Air flow across the top surface of the sheet is restricted to establish a constant film of pressurized air above the top surface of the blank for securing the blank to the underlying conveyor.

Abstract: A method for making a lead edge feeder for feeding corrugated paperboard is described which eliminates the need for a complex indexing transmission. The method includes connecting a rocker shaft to a rocker gear so that the rocker gear rotates in a feed direction and then in a direction opposite the feed direction. Feed wheels in turn rotate in a feed direction and then in a direction opposite the feed direction. The stack of paperboard to be fed intermittently moves relative to the feed wheels so that initial contact between the lowermost sheet to be fed initially contacts the feed wheels when the feed wheels are moving in a direction opposite the feed direction.

Abstract: A feeder for paperboard blanks includes a transport, vertical relationship changing structure to alternately provide active and passive positions for the transport, a suction device, and a transmission with input and output shafts operatively connected so that the output shaft undergoes controlled acceleration during an initial portion of each revolution of the input shaft, whereby the transport engages and grips a blank by static friction and moves accelerates that blank to nip rolls without slippage occurring and so that each blank enters the nip rolls in register whereupon the blank is disengaged from the transport.

Abstract: A rotary feeder feeds sheets or board-like articles to nip rolls in a box-making machine. The boards are successively and individually fed from the bottom of a stack whose forward edge engages a gate below which the boards are fed by driven feed members such as wheels, rolls or endless belts which engage the underside of the lowermost board. To raise and lower the boards relative to the surface of the feed members, a vertically reciprocable grate is provided between the drive members. The grate and drive members are mounted in a vacuum box in which a vacuum is established to hold the boards in proper position on the feed members when the grate is lowered. The vacuum is also utilized to hold the boards with sufficient force to produce necessary friction between the boards and the feed members for feeding.

Abstract: A feeder for paperboard blanks includes a transport, vertical relationship changing structure to alternately provide action and passive positions for the transport, a suction device, and a transmission with input and output shafts operatively connected so that the output shaft undergoes controlled acceleration during an initial portion of each revolution of the input shaft and is stationary during a last portion of each revolution of the input shaft, whereby the transport engages and grips a blank by static friction and moves and accelerates that blank to nip rolls without slippage occurring and so that each blank enters the nip rolls in register whereupon the blank is disengaged from the transport.

Abstract: Apparatus for mounting a flexible printing plate comprises a printing cylinder having a surface upon which the printing plate is mountable, and a connection for applying subatmospheric pressure inside the cylinder. A plurality of valves selectively apply the subatmospheric pressure to the surface from inside the cylinder. These valves have depressable actuating members protrudable above the cylinder surface. Those actuating members contacted by the printing plate when applied to the cylinder surface are depressed thereby to effect application of subatmospheric pressure to beneath the printing plate to draw the plate against the cylinder. Preferably, grooves are provided in the cylinder surface for distribution of the subatmospheric pressure beneath the plate. Advantageously, the printing plate may have a thin, highly flexible and deformable fringe along its trailing edge to seal the surface grooves, at that location.