Patents by Inventor Makoto Ootsubo
Makoto Ootsubo has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
-
Patent number: 11835487Abstract: The present invention provides a method for inspecting a material to be inspected using ultrasound waves, the method including the following step 201 to step 301, in which step 201 is performed in a condition where: the surface temperature of a material under inspection—atmospheric temperature>2° C., and inspection using ultrasound waves in step 301 satisfies: a refractive attenuation rate?1.5%. Step 201: blowing a fluid from a blowing port onto the material to be inspected. Step 301: inspecting the material to be inspected using the ultrasound waves after step 201 or at the same time as the step 201.Type: GrantFiled: March 6, 2019Date of Patent: December 5, 2023Assignee: Teijin LimitedInventors: Takashi Toyozumi, Hodaka Yokomizo, Makoto Ootsubo, Shuhei Suzuki, Akihiko Obata
-
Patent number: 11795279Abstract: A composite material which includes a thermoplastic matrix resin and carbon fibers A including carbon fiber bundles A1 in which Li/(Ni×Di2) satisfies 6.7×101 to 3.3×103, wherein the carbon fibers A have a fiber length of 5-100 mm and have a value of LwA1/(NA1ave×DA12) of 1.0×102 to 3.3×103, the carbon fiber bundles A1 having an average bundle width WA1 less than 3.5 mm and being contained in an amount of 90 vol % or larger with respect to the carbon fibers A A production method for producing a molded object from the composite material is also provided.Type: GrantFiled: November 21, 2018Date of Patent: October 24, 2023Assignee: Teijin LimitedInventors: Makoto Ootsubo, Takeru Ohki, Guofei Hua, Akihisa Nomura, Shuhei Suzuki, Shuhei Onoue, Takumi Kato, Takashi Toyozumi
-
Patent number: 11168186Abstract: Provided is a reinforcing fiber mat including a reinforcing fiber mat constituted by reinforcing fibers having an average fiber length of 3 to 100 mm. The reinforcing fibers satisfy the following i) to iv): i) a weight-average fiber width (Ww) of the reinforcing fibers satisfies the following Equation (1): 0.03 mm<Ww<5.0 mm ??(1); ii) an average fiber width dispersion ratio (Ww/Wn) defined as a ratio of the weight-average fiber width (Ww) to a number-average fiber width (Wn) of the reinforcing fibers is 1.8 or more and 20.0 or less; iii) a weight-average fiber thickness of the reinforcing fibers is smaller than the weight-average fiber width (Ww); and iv) a fiber width distribution of the reinforcing fibers included in the reinforcing fiber mat has at least two peaks.Type: GrantFiled: June 26, 2020Date of Patent: November 9, 2021Assignee: Teijin LimitedInventors: Naoaki Sonoda, Makoto Ootsubo, Takeru Ohki
-
Publication number: 20210108040Abstract: A composite material includes a thermoplastic matrix resin and carbon fibers A including carbon fiber bundles A1 in which Li/(Ni×Di2) is 6.7×101 to 3.3×103, and a thermoplastic matrix resin. The carbon fibers A have a fiber length of 5-100 mm and the carbon fiber bundles A1 are contained in an amount of 80 vol % or larger but less than 100 vol % with respect to the carbon fibers A and wherein removal of the matrix resin from the composite material gives a carbon fiber mass which, when compressed to a thickness of Tf, has a repulsive force P of 0.05-1.00 MPa A method for producing the composite material including subjecting a composite composition to an impregnation treatment with a compression/impregnation device.Type: ApplicationFiled: November 21, 2018Publication date: April 15, 2021Applicant: Teijin LimitedInventors: Shuhei Onoue, Takumi Kato, Takashi Toyozumi, Makoto Ootsubo, Takeru Ohki, Guofei Hua, Akihisa Nomura
-
Publication number: 20210003538Abstract: The present invention provides a method for inspecting a material to be inspected using ultrasound waves, the method including the following step 201 to step 301, in which step 201 is performed in a condition where: the surface temperature of a material under inspection—atmospheric temperature >2° C., and inspection using ultrasound waves in step 301 satisfies: a refractive attenuation rate ?1.5%. Step 201: blowing a fluid from a blowing port onto the material to be inspected. Step 301: inspecting the material to be inspected using the ultrasound waves after step 201 or at the same time as the step 201.Type: ApplicationFiled: March 6, 2019Publication date: January 7, 2021Applicant: Teijin LimitedInventors: Takashi Toyozumi, Hodaka Yokomizo, Makoto Ootsubo, Shuhei Suzuki, Akihiko Obata
-
Publication number: 20200369843Abstract: A composite material which includes a thermoplastic matrix resin and carbon fibers A including carbon fiber bundles A1 in which Li/(Ni×Di2) satisfies 6.7×101 to 3.3×103, wherein the carbon fibers A have a fiber length of 5-100 mm and have a value of LwA1/(NA1ave×DA12) of 1.0×102 to 3.3×103, the carbon fiber bundles A1 having an average bundle width WA1 less than 3.5 mm and being contained in an amount of 90 vol % or larger with respect to the carbon fibers A A production method for producing a molded object from the composite material-is also provided.Type: ApplicationFiled: November 21, 2018Publication date: November 26, 2020Applicant: Teijin LimitedInventors: Makoto Ootsubo, Takeru Ohki, Guofei Hua, Akihisa Nomura, Shuhei Suzuki, Shuhei Onoue, Takumi Kato, Takashi Toyozumi
-
Publication number: 20200332077Abstract: Provided is a reinforcing fiber mat including a reinforcing fiber mat constituted by reinforcing fibers having an average fiber length of 3 to 100 mm. The reinforcing fibers satisfy the following i) to iv): i) a weight-average fiber width (Ww) of the reinforcing fibers satisfies the following Equation (1): 0.03 mm<Ww<5.0 mm (1); ii) an average fiber width dispersion ratio (Ww/Wn) defined as a ratio of the weight-average fiber width (Ww) to a number-average fiber width (Wn) of the reinforcing fibers is 1.8 or more and 20.0 or less; iii) a weight-average fiber thickness of the reinforcing fibers is smaller than the weight-average fiber width (Ww); and iv) a fiber width distribution of the reinforcing fibers included in the reinforcing fiber mat has at least two peaks.Type: ApplicationFiled: June 26, 2020Publication date: October 22, 2020Inventors: Naoaki Sonoda, Makoto Ootsubo, Takeru Ohki
-
Patent number: 10738168Abstract: Provided is a fiber-reinforced composite material shaped product having isotropy and mechanical strength and a random mat used as an intermediate material thereof. The random mat includes reinforcing fibers having an average fiber length of 3 to 100 mm and a thermoplastic resin, in which the reinforcing fibers satisfy the following i) to iii). i) A weight-average fiber width (Ww) of the reinforcing fibers satisfies the following Equation (1). 0.03 mm<Ww<5.0 mm??(1) ii) An average fiber width dispersion ratio (Ww/Wn) defined as a ratio of the weight-average fiber width (Ww) to a number-average fiber width (Wn) of the reinforcing fibers is 1.8 or more and 20.0 or less. iii) A weight-average fiber thickness of the reinforcing fibers is smaller than the weight-average fiber width (Ww).Type: GrantFiled: July 30, 2013Date of Patent: August 11, 2020Assignee: Teijin LimitedInventors: Naoaki Sonoda, Makoto Ootsubo, Takeru Ohki
-
Patent number: 10550496Abstract: A method for producing yarns separated from reinforcing fiber strands including a process of intermittently separating fibers of the reinforcing fiber strands.Type: GrantFiled: February 24, 2016Date of Patent: February 4, 2020Assignee: Teijin LimitedInventors: Makoto Ootsubo, Yukino Oosawa
-
Patent number: 10406762Abstract: A carbon-fiber-reinforced resin composite material includes: carbon fibers including carbon fiber bundles and a thermoplastic resin, in which (1) a coefficient of variation (CV1) of a total areal weight of the carbon-fiber-reinforced resin composite material is 10% or lower, (2) a coefficient of variation (CV2) of a carbon fiber volume fraction (Vf) in the carbon-fiber-reinforced resin composite material which is defined by Expression (a) is 15% or lower, and (3) a weight average fiber length of the carbon fibers is 1 to 100 mm. Carbon Fiber Volume Fraction (Vf)=100×Volume of Carbon Fibers/(Volume of Carbon Fibers+Volume of Thermoplastic Resin)??Expression (a).Type: GrantFiled: September 18, 2017Date of Patent: September 10, 2019Assignee: Teijin LimitedInventors: Shuhei Onoue, Makoto Ootsubo, Yasunori Nagakura, Naoaki Sonoda
-
Patent number: 10300621Abstract: According to an aspect of the present invention, there is provided a method for producing cut bodies including: cutting a fiber-reinforced resin material, the fiber-reinforced resin material including reinforcing fibers and a thermoplastic resin, the reinforcing fibers having a tensile strength of 1,000 MPa to 6,000 MPa; and heating the fiber-reinforced resin material, wherein a flexural modulus of the fiber-reinforced resin material at the cutting is decreased to a value ranging from 80% to 15% of the flexural modulus of the fiber-reinforced resin material before heating.Type: GrantFiled: August 28, 2015Date of Patent: May 28, 2019Assignee: Teijin LimitedInventors: Makoto Ootsubo, Hiroya Hada, Toshiki Maeda, Takuo Kanzaki
-
Patent number: 10208174Abstract: There is provided a random mat including reinforcing fibers having an average fiber length of 3 to 100 mm and a thermoplastic resin, wherein the reinforcing fibers satisfy the following i) to iii). i) The reinforcing fibers have a weight-average fiber width (Ww) which satisfies the following equation (1). 0 mm<Ww<2.8 mm??(1) ii) The reinforcing fibers have an average-fiber-width dispersion ratio (Ww/Wn), which is defined as a ratio of the weight-average fiber width (Ww) to a number-average fiber width (Wn), of 1.00 or more and 2.00 or less. iii) The reinforcing fibers have a weight-average fiber thickness which is smaller than the weight-average fiber width (Ww) thereof.Type: GrantFiled: January 16, 2018Date of Patent: February 19, 2019Assignee: Teijin LimitedInventors: Naoaki Sonoda, Makoto Ootsubo, Takeru Ohki
-
Publication number: 20180134857Abstract: There is provided a random mat including reinforcing fibers having an average fiber length of 3 to 100 mm and a thermoplastic resin, wherein the reinforcing fibers satisfy the following i) to iii). i) The reinforcing fibers have a weight-average fiber width (Ww) which satisfies the following equation (1). 0 mm<Ww<2.8 mm (1) ii) The reinforcing fibers have an average-fiber-width dispersion ratio (Ww/Wn), which is defined as a ratio of the weight-average fiber width (Ww) to a number-average fiber width (Wn), of 1.00 or more and 2.00 or less. iii) The reinforcing fibers have a weight-average fiber thickness which is smaller than the weight-average fiber width (Ww) thereof.Type: ApplicationFiled: January 16, 2018Publication date: May 17, 2018Inventors: Naoaki Sonoda, Makoto Ootsubo, Takeru Ohki
-
Publication number: 20180119317Abstract: A method for producing yarns separated from reinforcing fiber strands including a process of intermittently separating fibers of the reinforcing fiber strands.Type: ApplicationFiled: February 24, 2016Publication date: May 3, 2018Applicant: Teijin LimitedInventors: Makoto Ootsubo, Yukino Oosawa
-
Publication number: 20180001577Abstract: A carbon-fiber-reinforced resin composite material includes: carbon fibers including carbon fiber bundles and a thermoplastic resin, in which (1) a coefficient of variation (CV1) of a total areal weight of the carbon-fiber-reinforced resin composite material is 10% or lower, (2) a coefficient of variation (CV2) of a carbon fiber volume fraction (Vf) in the carbon-fiber-reinforced resin composite material which is defined by Expression (a) is 15% or lower, and (3) a weight average fiber length of the carbon fibers is 1 to 100 mm. Carbon Fiber Volume Fraction (Vf)=100×Volume of Carbon Fibers/(Volume of Carbon Fibers+Volume of Thermoplastic Resin) . . . Expression (a).Type: ApplicationFiled: September 18, 2017Publication date: January 4, 2018Applicant: Teijin LimitedInventors: Shuhei Onoue, Makoto Ootsubo, Yasunori Nagakura, Naoaki Sonoda
-
Patent number: 9528200Abstract: A method for manufacturing a reinforcing fiber strand is provided, in which a strand including reinforcing fibers passes through an uneven jig and a widening jig in this order, the uneven jig including a plurality of uneven portions having notched and protrusion portions, and the strand is divided by the protruding portions.Type: GrantFiled: December 21, 2012Date of Patent: December 27, 2016Assignee: Teijin LimitedInventors: Yukino Oosawa, Makoto Ootsubo, Takeru Ooki, Katsuyuki Hagihara
-
Publication number: 20160059432Abstract: According to an aspect of the present invention, there is provided a method for producing cut bodies including: cutting a fiber-reinforced resin material including reinforcing fibers having a tensile strength of 1,000 MPa to 6,000 MPa and a thermoplastic resin, wherein a flexural modulus of the fiber-reinforced resin material is decreased to 80% to 15% at the cutting.Type: ApplicationFiled: August 28, 2015Publication date: March 3, 2016Applicant: Teijin LimitedInventors: Makoto Ootsubo, Hiroya Hada, Toshiki Maeda, Takuo Kanzaki
-
Publication number: 20150259832Abstract: A method for manufacturing a reinforcing fiber strand is provided, in which a strand including reinforcing fibers passes through an uneven jig and a widening jig in this order, the uneven jig including a plurality of uneven portions having notched and protrusion portions, and the strand is divided by the protruding portions.Type: ApplicationFiled: December 21, 2012Publication date: September 17, 2015Applicant: TEIJIN LIMITEDInventors: Yukino Oosawa, Makoto Ootsubo, Takeru Ooki, Katsuyuki Hagihara
-
Publication number: 20150203642Abstract: Provided is a fiber-reinforced composite material shaped product having isotropy and mechanical strength and a random mat used as an intermediate material thereof. The random mat includes reinforcing fibers having an average fiber length of 3 to 100 mm and a thermoplastic resin, in which the reinforcing fibers satisfy the following i) to iii). i) A weight-average fiber width (Ww) of the reinforcing fibers satisfies the following Equation (1). 0.03 mm<Ww<5.0 mm??(1) ii) An average fiber width dispersion ratio (Ww/Wn) defined as a ratio of the weight-average fiber width (Ww) to a number-average fiber width (Wn) of the reinforcing fibers is 1.8 or more and 20.0 or less. iii) A weight-average fiber thickness of the reinforcing fibers is smaller than the weight-average fiber width (Ww).Type: ApplicationFiled: July 30, 2013Publication date: July 23, 2015Applicant: TEIJIN LIMITEDInventors: Naoaki Sonoda, Makoto Ootsubo, Takeru Ohki
-
Publication number: 20150158984Abstract: There is provided a random mat including reinforcing fibers having an average fiber length of 3 to 100 mm and a thermoplastic resin, wherein the reinforcing fibers satisfy the following i) to iii). i) The reinforcing fibers have a weight-average fiber width (Ww) which satisfies the following equation (1). 0 mm<Ww<2.8 mm ??(1) ii) The reinforcing fibers have an average-fiber-width dispersion ratio (Ww/Wn), which is defined as a ratio of the weight-average fiber width (Ww) to a number-average fiber width (Wn), of 1.00 or more and 2.00 or less. iii) The reinforcing fibers have a weight-average fiber thickness which is smaller than the weight-average fiber width (Ww) thereof.Type: ApplicationFiled: July 30, 2013Publication date: June 11, 2015Applicant: Teijin LimitedInventors: Naoaki Sonoda, Makoto Ootsubo, Takeru Ohki