Patents by Inventor Mario Lehmann

Mario Lehmann has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10336029
    Abstract: A method of fastening an edge structure to a construction element includes providing the construction element, being a planar structure with two cover regions and a middle region between the cover regions; providing the edge structure being continuously extended, the edge structure having contact surfaces with a thermoplastic material shaped to lie against the cover regions in an outer surface of the construction element, and, opposite the contact surfaces, a coupling-in surface for coupling energy into the edge structure; coupling energy into the edge structure and pressing the contact surfaces against the cover regions until at least a portion of the thermoplastic material is liquefied and pressed into the cover regions; and repeating or continuing the steps of coupling and pressing until the edge structure is attached to the building element at a plurality of discrete locations or over an extended region along an edge of the construction element.
    Type: Grant
    Filed: August 21, 2018
    Date of Patent: July 2, 2019
    Assignee: WOODWELDING AG
    Inventors: Laurent Torriani, Mario Lehmann, Marcel Aeschlimann
  • Publication number: 20190167253
    Abstract: A device and method for fixating soft tissue to hard tissue with the aid of a suture anchor and a suture or with the aid of a headed anchor, wherein the anchor is forced into the hard tissue and then anchored therein by in situ liquefaction of a material having thermoplastic properties. The device includes a vibration tool and the anchor and possibly a support element, wherein the anchor includes an anchor foot and a thermoplastic sleeve. The thermoplastic sleeve includes the material having thermoplastic properties. The anchor foot has a distal end suitable for being forced into hard tissue and it is connected to the distal end of the vibration tool and the thermoplastic sleeve sits on a proximal face of the anchor foot, the vibration tool and/or a proximal portion of the anchor foot extending into or through the thermoplastic sleeve.
    Type: Application
    Filed: February 11, 2019
    Publication date: June 6, 2019
    Inventors: Jörg Mayer, Mario Lehmann
  • Publication number: 20190168463
    Abstract: A method of fastening a second object to a fiber composite part including a structure of fibers embedded in a matrix material includes: providing the fiber composite part including an attachment surface, with a portion of the structure of fibers being exposed at the attachment surface; providing the second object; placing the second object relative to the fiber composite part, with a resin in a flowable state between the attachment surface and the connector; pressing the second object and the fiber composite part against each other and causing mechanical vibration to act on the second object or the fiber composite part or both, thereby causing the resin to infiltrate the exposed structure of fibers and activating the resin to cross-link; whereby the resin, after cross-linking, secures the second object to the fiber composite part.
    Type: Application
    Filed: April 11, 2017
    Publication date: June 6, 2019
    Inventors: Jörg Mayer, Patricia Poschner, Joakim Kvist, Mario Lehmann, Patrick Mooser
  • Publication number: 20190133777
    Abstract: A spine stabilization device having an interbody spacer shaped to be inserted between a vertebral body of an upper vertebra and a vertebral body of a lower vertebra. The device further includes a fixation device to be inserted after placement of the interbody spacer, the fixation device having a support portion securing the interbody spacer against escaping from between the vertebral bodies into a ventral direction. The support portion rests against a portion of an anterior surface of the interbody spacer, and includes an anchor. The anchor has an anchoring material portion that is inserted, in a liquid state, into cancellous bone tissue of at least one of the vertebral bodies of the upper and lower vertebra, to thereby infiltrate the cancellous bone tissue, and to harden thereafter so as to fix the support portion to the vertebral body.
    Type: Application
    Filed: December 28, 2018
    Publication date: May 9, 2019
    Inventors: Andrea Müller, Milica Berra, Marcel Aeschlimann, Mario Lehmann, Urs Weber, Jörg Mayer, Stephen Hochschuler, Hansen Yuan, Frank M. Phillips, Stephanie Mehl, Elmar Mock, Andreas Wenger, Philipp Seiler, Ulrich Berlemann
  • Publication number: 20190126562
    Abstract: A method of anchoring a connector in a first object, wherein the first object is a lightweight building element having a first outer building layer and an interlining layer, and wherein the connector includes thermoplastic material in a solid state. The method includes: bringing a coupling surface portion of the connector into contact with an attachment location of the first outer building layer; displacing a portion of the first outer building layer at the attachment location with respect to the interlining layer by applying a first pressing force to the first outer building layer and thereby piercing the first outer building layer; applying a second pressing force to the connector and transferring energy to the connector until a flow portion of the thermoplastic material has liquefied and flown to interpenetrate structures of the interlining layer; and stopping the energy transfer and allowing the flow portion to re-solidify.
    Type: Application
    Filed: March 21, 2017
    Publication date: May 2, 2019
    Inventors: Jörg Mayer, Mario Lehmann, Joakim Kvist, Patricia Poschner, Patrick Mooser
  • Patent number: 10271884
    Abstract: An anchorage in tissue is produced by holding a vibrating element and a counter element against each other such that their contact faces are in contact with each other, wherein at least one of the contact faces includes a thermoplastic material which is liquefiable by mechanical vibration. While holding and then moving the two elements against each other, the vibrating element is vibrated and due to the vibration the thermoplastic material is liquefied between the contact faces, and due to the relative movement is made to flow from between the contact faces and to penetrate tissue located adjacent to outer edges of the contact faces. For liquefaction of the thermoplastic material and for displacing it from between the contact faces, no force needs to act on the tissue surface which is to be penetrated by the liquefied material.
    Type: Grant
    Filed: June 6, 2018
    Date of Patent: April 30, 2019
    Assignees: WOODWELDING AG, STRYKER EUROPEAN HOLDINGS I, LLC
    Inventors: Jörg Mayer, Mario Lehmann
  • Patent number: 10219802
    Abstract: A device and method for fixating soft tissue to hard tissue with the aid of a suture anchor and a suture or with the aid of a headed anchor, wherein the anchor is forced into the hard tissue and then anchored therein by in situ liquefaction of a material having thermoplastic properties. The device includes a vibration tool and the anchor and possibly a support element, wherein the anchor includes an anchor foot and a thermoplastic sleeve. The thermoplastic sleeve includes the material having thermoplastic properties. The anchor foot has a distal end suitable for being forced into hard tissue and it is connected to the distal end of the vibration tool and the thermoplastic sleeve sits on a proximal face of the anchor foot, the vibration tool and/or a proximal portion of the anchor foot extending into or through the thermoplastic sleeve.
    Type: Grant
    Filed: October 4, 2017
    Date of Patent: March 5, 2019
    Assignee: SPORTWELDING GMBH
    Inventors: Jörg Mayer, Mario Lehmann
  • Patent number: 10195045
    Abstract: A spine stabilization device having an interbody spacer shaped to be inserted between a vertebral body of an upper vertebra and a vertebral body of a lower vertebra. The device further includes a fixation device to be inserted after placement of the interbody spacer, the fixation device having a support portion securing the interbody spacer against escaping from between the vertebral bodies into a ventral direction. The support portion rests against a portion of an anterior surface of the interbody spacer, and includes an anchor. The anchor has an anchoring material portion that is inserted, in a liquid state, into cancellous bone tissue of at least one of the vertebral bodies of the upper and lower vertebra, to thereby infiltrate the cancellous bone tissue, and to harden thereafter so as to fix the support portion to the vertebral body.
    Type: Grant
    Filed: December 1, 2015
    Date of Patent: February 5, 2019
    Assignee: SPINEWELDING AG
    Inventors: Andrea Müller, Milica Berra, Marcel Aeschlimann, Mario Lehmann, Urs Weber, Jörg Mayer, Stephen Hochschuler, Hansen Yuan, Frank M. Phillips, Stephanie Mehl, Elmar Mock, Andreas Wenger, Philipp Seiler, Ulrich Berlemann
  • Publication number: 20180370181
    Abstract: A method of fastening an edge structure to a construction element includes providing the construction element, being a planar structure with with two cover regions and a middle region between the cover regions; providing the edge structure being continuously extended, the edge structure having contact surfaces with a thermoplastic material shaped to lie against the cover regions in an outer surface of the construction element, and, opposite the contact surfaces, a coupling-in surface for coupling energy into the edge structure; coupling energy into the edge structure and pressing the contact surfaces against the cover regions until at least a portion of the thermoplastic material is liquefied and pressed into the cover regions; and repeating or continuing the steps of coupling and pressing until the edge structure is attached to the building element at a plurality of discrete locations or over an extended region along an edge of the construction element.
    Type: Application
    Filed: August 21, 2018
    Publication date: December 27, 2018
    Inventors: Laurent Torriani, Mario Lehmann, Marcel Aeschlimann
  • Publication number: 20180361675
    Abstract: A method for joining a device to an object with the aid of a combination of ultrasonic vibration energy and induction heating, wherein the device includes a portion of a thermoplastic polymer and a susceptor additive wherein this portion is at least partly liquefied or plasticized through the ultrasonic vibration energy in combination with the induction heating and wherein the joining includes establishing a connection between the device and the object which connection is at least one of a positive fit connection, a weld, a press fit connection, and an adhesive connection. The induction heating is applied for rendering the device portion suitable for absorption of ultrasonic vibration energy than other device portions by raising its temperature above the glass transition temperature of the polymer. The ultrasonic vibration energy is used for liquefying or at least plasticizing the thermoplastic polymer of the named device portion.
    Type: Application
    Filed: July 26, 2016
    Publication date: December 20, 2018
    Inventors: Elmar Mock, Laurent Torriani, Mario Lehmann, Patricia Poschner, Joakim Kvist, Jörg Mayer
  • Publication number: 20180280068
    Abstract: An anchorage in tissue is produced by holding a vibrating element and a counter element against each other such that their contact faces are in contact with each other, wherein at least one of the contact faces includes a thermoplastic material which is liquefiable by mechanical vibration. While holding and then moving the two elements against each other, the vibrating element is vibrated and due to the vibration the thermoplastic material is liquefied between the contact faces, and due to the relative movement is made to flow from between the contact faces and to penetrate tissue located adjacent to outer edges of the contact faces. For liquefaction of the thermoplastic material and for displacing it from between the contact faces, no force needs to act on the tissue surface which is to be penetrated by the liquefied material.
    Type: Application
    Filed: June 6, 2018
    Publication date: October 4, 2018
    Inventors: Jörg Mayer, Mario Lehmann
  • Patent number: 10059076
    Abstract: A method of fastening an edge structure to a construction element includes providing the construction element, being a planar structure with with two cover regions and a middle region between the cover regions; providing the edge structure being continuously extended, the edge structure having contact surfaces with a thermoplastic material shaped to lie against the cover regions in an outer surface of the construction element, and, opposite the contact surfaces, a coupling-in surface for coupling energy into the edge structure; coupling energy into the edge structure and pressing the contact surfaces against the cover regions until at least a portion of the thermoplastic material is liquefied and pressed into the cover regions; and repeating or continuing the steps of coupling and pressing until the edge structure is attached to the building element at a plurality of discrete locations or over an extended region along an edge of the construction element.
    Type: Grant
    Filed: November 12, 2015
    Date of Patent: August 28, 2018
    Assignee: WOODWELDING AG
    Inventors: Laurent Torriani, Mario Lehmann, Marcel Aeschlimann
  • Patent number: 9999458
    Abstract: An anchorage in tissue is produced by holding a vibrating element and a counter element against each other such that their contact faces are in contact with each other, wherein at least one of the contact faces includes a thermoplastic material which is liquefiable by mechanical vibration. While holding and then moving the two elements against each other, the vibrating element is vibrated and due to the vibration the thermoplastic material is liquefied between the contact faces, and due to the relative movement is made to flow from between the contact faces and to penetrate tissue located adjacent to outer edges of the contact faces. For liquefaction of the thermoplastic material and for displacing it from between the contact faces, no force needs to act on the tissue surface which is to be penetrated by the liquefied material.
    Type: Grant
    Filed: January 18, 2017
    Date of Patent: June 19, 2018
    Assignees: WOODWELDING AG, STRYKER EUROPEAN HOLDINGS I, LLC
    Inventors: Jörg Mayer, Mario Lehmann
  • Publication number: 20180125482
    Abstract: A device for fixing a first and a second tissue part or a tissue part and an implant part to each other is provided, providing a fastener including a thermoplastic material and a fastening instrument. The fastening instrument includes a first instrument component with a first contact surface facing toward a distal side and a second instrument component has a foot with a second contact surface distally of the first contact surface and facing toward a proximal side. The first instrument component and the second instrument component are displaceable with respect to each other, so that the fastener is compressible between the first and second contact surfaces by application of a relative force between the components. The instrument also includes an energy source for coupling mechanical energy into one of the instrument components to soften and/or melt an end portion of the fastener.
    Type: Application
    Filed: January 10, 2018
    Publication date: May 10, 2018
    Inventors: Jörg Mayer, Mario Lehmann, Andrea Müller, Andreas Wenger
  • Publication number: 20180111325
    Abstract: A profile body of a not liquefiable material is used as a connecting element between a first object and a second object. The profile body may especially be metallic and/or may be bendable. The profile body, in contrast to a conventional wire, however, has a shape defining a first and a second undercut. The method includes embedding the profile body in the second object so that the second undercut is within material of the second object, and embedding the profile body within material of the first object so that the first undercut is within the first object, and wherein at least embedding of the profile body in the first object is caused by mechanical energy impinging on the first object and/or on the second object while the first object and the second object are pressed against each other.
    Type: Application
    Filed: July 5, 2016
    Publication date: April 26, 2018
    Inventors: Jörg Mayer, Mario Lehmann, Joakim Kvist, Patricia Poschner
  • Publication number: 20180094660
    Abstract: A method of bonding a connector to a first object includes providing the first object and the connector, the connector extending between a proximal end and a distal end and has a connector body that forms a distally facing punching edge. At least one of the connector and of the first object includes a thermoplastic material in a solid state. The method further includes driving the connector into the first object and coupling mechanical vibration into the connector until the connector extends through a portion of the first object from a proximal side to a distal side thereof and material of the first object is punched out by the connector body, and until at least a flow portion of the thermoplastic material becomes flowable and flows relative to the first object and the connector body while the connector body remains solid. Thereafter, the thermoplastic material is allowed to re-solidify.
    Type: Application
    Filed: July 5, 2016
    Publication date: April 5, 2018
    Inventors: Jörg Mayer, Mario Lehmann, Joakim Kvist, Patricia Poschner
  • Publication number: 20180071993
    Abstract: A method of bonding together a first object and a second object having a flat part and an opening defining a contour is provided. The second object has a fastening portion having a coupling structure defining an undercut and running around a periphery of the opening. The method includes positioning the first object relative to the second object in the opening, and providing a thermoplastic material along the contour, causing a relative force between the second and first objects and impinging the assembly of the first and second object with mechanical vibration until at least a flow portion of the thermoplastic material becomes flowable and flows into the coupling structure, and causing the thermoplastic material to re-solidify.
    Type: Application
    Filed: July 5, 2016
    Publication date: March 15, 2018
    Inventors: Jörg Mayer, Mario Lehmann, Joakim Kvist, Patricia Poschner
  • Publication number: 20180042598
    Abstract: A device and method for fixating soft tissue to hard tissue with the aid of a suture anchor and a suture or with the aid of a headed anchor, wherein the anchor is forced into the hard tissue and then anchored therein by in situ liquefaction of a material having thermoplastic properties. The device includes a vibration tool and the anchor and possibly a support element, wherein the anchor includes an anchor foot and a thermoplastic sleeve. The thermoplastic sleeve includes the material having thermoplastic properties. The anchor foot has a distal end suitable for being forced into hard tissue and it is connected to the distal end of the vibration tool and the thermoplastic sleeve sits on a proximal face of the anchor foot, the vibration tool and/or a proximal portion of the anchor foot extending into or through the thermoplastic sleeve.
    Type: Application
    Filed: October 4, 2017
    Publication date: February 15, 2018
    Inventors: Jörg Mayer, Mario Lehmann
  • Patent number: 9888920
    Abstract: A device for fixing a first and a second tissue part or a tissue part and an implant part to each other is provided, providing a fastener including a thermoplastic material and a fastening instrument. The fastening instrument includes a first instrument component with a first contact surface facing toward a distal side and a second instrument component has a foot with a second contact surface distally of the first contact surface and facing toward a proximal side. The first instrument component and the second instrument component are displaceable with respect to each other, so that the fastener is compressible between the first and second contact surfaces by application of a relative force between the components. The instrument also includes an energy source for coupling mechanical energy into one of the instrument components to soften and/or melt an end portion of the fastener.
    Type: Grant
    Filed: September 19, 2011
    Date of Patent: February 13, 2018
    Assignees: SPORTWELDING GMBH, WOODWELDING AG
    Inventors: Jorg Mayer, Mario Lehmann, Andrea Mueller, Andreas Wenger
  • Publication number: 20180000592
    Abstract: The fusion device for fusing a synovial joint of a human or animal patient, in particular a human facet joint, finger joint or toe joint, includes two pin-shaped anchorage portions and arranged therebetween a stabilization portion. The anchorage portions include a thermoplastic material which is liquefiable by mechanical vibration. The stabilization portion preferably has a surface which is equipped for enhancing osseointegration. The anchorage portions have a greater thickness and a greater depth than the stabilization portion. Then the fusion device is pushed between the articular surfaces and mechanical vibration, in particular ultrasonic vibration, is applied to the proximal face of the fusion device. Thereby the liquefiable material is liquefied where in contact with the bone tissue and penetrates into the bone tissue, where after re-solidification it constitutes a positive fit connection between the fusion device and the bone tissue.
    Type: Application
    Filed: August 23, 2017
    Publication date: January 4, 2018
    Inventors: Jörg Mayer, Mario Lehmann, Stephanie Mehl, Elmar Mock, Andrea Müller, Milica Berra, Urs Weber