Patents by Inventor Martin D. Tabat

Martin D. Tabat has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10861674
    Abstract: An apparatus and method for processing a workpiece with a beam is described. The apparatus includes a vacuum chamber having a beam-line for forming a particle beam and treating a workpiece with the particle beam, and a scanner for translating the workpiece through the particle beam. The apparatus further includes a scanner control circuit coupled to the scanner, and configured to control a scan property of the scanner, and a beam control circuit coupled to at least one beam-line component, and configured to control the beam flux of the particle beam according to a duty cycle for switching between at least two different states during processing.
    Type: Grant
    Filed: October 28, 2019
    Date of Patent: December 8, 2020
    Assignee: TEL Epion Inc.
    Inventors: Matthew C. Gwinn, Martin D. Tabat, Kenneth Regan, Allen J. Leith, Michael Graf
  • Publication number: 20200066485
    Abstract: An apparatus and method for processing a workpiece with a beam is described. The apparatus includes a vacuum chamber having a beam-line for forming a particle beam and treating a workpiece with the particle beam, and a scanner for translating the workpiece through the particle beam. The apparatus further includes a scanner control circuit coupled to the scanner, and configured to control a scan property of the scanner, and a beam control circuit coupled to at least one beam-line component, and configured to control the beam flux of the particle beam according to a duty cycle for switching between at least two different states during processing.
    Type: Application
    Filed: October 28, 2019
    Publication date: February 27, 2020
    Inventors: Matthew C. Gwinn, Martin D. Tabat, Kenneth Regan, Allen J. Leith, Michael Graf
  • Patent number: 10497540
    Abstract: An apparatus and method for processing a workpiece with a beam is described. The apparatus includes a vacuum chamber having a beam-line for forming a particle beam and treating a workpiece with the particle beam, and a scanner for translating the workpiece through the particle beam. The apparatus further includes a scanner control circuit coupled to the scanner, and configured to control a scan property of the scanner, and a beam control circuit coupled to at least one beam-line component, and configured to control the beam flux of the particle beam according to a duty cycle for switching between at least two different states during processing.
    Type: Grant
    Filed: January 5, 2018
    Date of Patent: December 3, 2019
    Assignee: TEL Epion Inc.
    Inventors: Matthew C. Gwinn, Martin D. Tabat, Kenneth Regan, Allen J. Leith, Michael Graf
  • Publication number: 20180197715
    Abstract: An apparatus and method for processing a workpiece with a beam is described. The apparatus includes a vacuum chamber having a beam-line for forming a particle beam and treating a workpiece with the particle beam, and a scanner for translating the workpiece through the particle beam. The apparatus further includes a scanner control circuit coupled to the scanner, and configured to control a scan property of the scanner, and a beam control circuit coupled to at least one beam-line component, and configured to control the beam flux of the particle beam according to a duty cycle for switching between at least two different states during processing.
    Type: Application
    Filed: January 5, 2018
    Publication date: July 12, 2018
    Inventors: Matthew C. Gwinn, Martin D. Tabat, Kenneth Regan, Allen J. Leith, Michael Graf
  • Patent number: 9324567
    Abstract: A method and system for performing gas cluster ion beam (GCIB) etch processing of various materials is described. In particular, the GCIB etch processing includes setting one or more GCIB properties of a GCIB process condition for the GCIB to achieve one or more target etch process metrics. Furthermore, the GCIB etch processing utilizes Si-containing and/or Ge-containing etchants. Further yet, the GCIB etch processing facilitates etching Si-containing material, Ge-containing material, and metal-containing material.
    Type: Grant
    Filed: March 14, 2013
    Date of Patent: April 26, 2016
    Assignee: TEL Epion Inc.
    Inventors: Martin D. Tabat, Christopher K. Olsen, Yan Shao, Ruairidh MacCrimmon, Luis Fernandez
  • Publication number: 20150270135
    Abstract: A method and system for performing gas cluster ion beam (GCIB) etch processing of various materials are described. In particular, the GCIB etch processing includes setting one or more GCIB properties of a GCIB process condition for the GCIB to achieve one or more target etch process metrics. Furthermore, the GCIB is formed from a pressurized gas mixture containing at least one etch compound and at least one additional gas, wherein the concentration of the at least one etch compound in the GCIB exceeds 5 at % of the pressurized gas mixture.
    Type: Application
    Filed: June 4, 2015
    Publication date: September 24, 2015
    Inventors: Martin D. Tabat, Christopher K. Olsen, Yan Shao, Luis Fernandez
  • Patent number: 8981322
    Abstract: Disclosed is a multi-nozzle and skimmer assembly for introducing a process gas mixture, or multiple process gases mixtures, in a gas cluster ion beam (GCIB) system, and associated methods of operation to grow, modify, deposit, or dope a layer upon a substrate. The multiple nozzle and skimmer assembly includes at least two nozzles arranged in mutual close proximity to at least partially coalesce the gas cluster beams emitted therefrom into a single gas cluster beam and/or angled to converge each beam toward a single intersecting point to form a set of intersecting gas cluster beams, and to direct the single and/or intersecting gas cluster beam into a gas skimmer.
    Type: Grant
    Filed: April 23, 2009
    Date of Patent: March 17, 2015
    Assignee: TEL Epion Inc.
    Inventors: Martin D. Tabat, Matthew C. Gwinn, Robert K. Becker, Avrum Freytsis, Michael Graf
  • Publication number: 20130309872
    Abstract: A method and system for performing gas cluster ion beam (GCIB) etch processing of various materials is described. In particular, the GCIB etch processing includes setting one or more GCIB properties of a GCIB process condition for the GCIB to achieve one or more target etch process metrics.
    Type: Application
    Filed: July 25, 2013
    Publication date: November 21, 2013
    Applicant: TEL Epion Inc.
    Inventors: Martin D. Tabat, Christopher K. Olsen, Yan Shao, Ruairidh MacCrimmon
  • Patent number: 8557710
    Abstract: A method and system for performing gas cluster ion beam (GCIB) etch processing of metal-containing material is described. In particular, the GCIB etch processing includes forming a GCIB that contains a halogen element.
    Type: Grant
    Filed: September 1, 2011
    Date of Patent: October 15, 2013
    Assignee: TEL Epion Inc.
    Inventors: Yan Shao, Martin D. Tabat, Christopher K. Olsen, Ruairidh Maccrimmon
  • Patent number: 8512586
    Abstract: A method and system for performing gas cluster ion beam (GCIB) etch processing of various materials is described. In particular, the GCIB etch processing includes setting one or more GCIB properties of a GCIB process condition for the GCIB to achieve one or more target etch process metrics.
    Type: Grant
    Filed: September 1, 2011
    Date of Patent: August 20, 2013
    Assignee: TEL Epion Inc.
    Inventors: Martin D. Tabat, Christopher K. Olsen, Yan Shao, Ruairidh MacCrimmon
  • Patent number: 8513138
    Abstract: A method and system for performing gas cluster ion beam (GCIB) etch processing of Si-containing material and/or Ge-containing material is described. In particular, the GCIB etch processing includes forming a GCIB that contains a halogen element.
    Type: Grant
    Filed: September 1, 2011
    Date of Patent: August 20, 2013
    Assignee: TEL Epion Inc.
    Inventors: Yan Shao, Martin D. Tabat, Christopher K. Olsen, Ruairidh MacCrimmon
  • Patent number: 8455060
    Abstract: A method for depositing a hydrogenated diamond-like carbon (H-DLC) film on a surface of a substrate. The method includes maintaining a reduced-pressure environment around a substrate holder for holding a substrate, holding the substrate securely within the reduced-pressure environment, and forming a gas cluster ion beam (GCIB) from a pressurized gas containing hydrocarbon gas and a carrier gas. The method further includes accelerating the GCIB to the reduced-pressure environment, irradiating the accelerated GCIB onto at least a portion of the surface of the substrate, and forming an H-DLC film on the surface.
    Type: Grant
    Filed: February 19, 2009
    Date of Patent: June 4, 2013
    Assignee: TEL Epion Inc.
    Inventor: Martin D. Tabat
  • Publication number: 20130059446
    Abstract: A method and system for performing gas cluster ion beam (GCIB) etch processing of various materials is described. In particular, the GCIB etch processing includes setting one or more GCIB properties of a GCIB process condition for the GCIB to achieve one or more target etch process metrics.
    Type: Application
    Filed: September 1, 2011
    Publication date: March 7, 2013
    Applicant: TEL EPION, INC.
    Inventors: Martin D. TABAT, Christopher K. OLSEN, Yan SHAO, Ruairidh MACCRIMMON
  • Publication number: 20130059444
    Abstract: A method and system for performing gas cluster ion beam (GCIB) etch processing of metal-containing material is described. In particular, the GCIB etch processing includes forming a GCIB that contains a halogen element.
    Type: Application
    Filed: September 1, 2011
    Publication date: March 7, 2013
    Applicant: TEL EPION, INC.
    Inventors: Yan SHAO, Martin D. TABAT, Christopher K. OLSEN, Ruairidh MACCRIMMON
  • Publication number: 20130059445
    Abstract: A method and system for performing gas cluster ion beam (GCIB) etch processing of Si-containing material and/or Ge-containing material is described. In particular, the GCIB etch processing includes forming a GCIB that contains a halogen element.
    Type: Application
    Filed: September 1, 2011
    Publication date: March 7, 2013
    Applicant: TEL Epion, Inc.
    Inventors: Yan SHAO, Martin D. TABAT, Christopher K. OLSEN, Ruairidh MACCRIMMON
  • Patent number: 8304033
    Abstract: Disclosed are methods of operation to grow, modify, deposit, or dope a layer upon a substrate using a multi-nozzle and skimmer assembly for introducing a process gas mixture, or multiple process gases mixtures, in a gas cluster ion beam (GCIB) system. Also disclosed is a method of forming a shallow trench isolation (STI) structure on a substrate, for example, an SiO2 STI structure, using a multiple nozzle system with two separate gas supplies, for example providing a silicon-containing gas and an oxygen-containing gas.
    Type: Grant
    Filed: April 23, 2009
    Date of Patent: November 6, 2012
    Assignee: TEL Epion Inc.
    Inventors: Martin D. Tabat, Matthew C. Gwinn, Robert K. Becker, Avrum Freytsis, Michael Graf
  • Patent number: 8202435
    Abstract: A method for selectively etching areas of a substrate is described. The method includes providing in a process chamber a substrate containing a first material having a film deposition surface and a second material having an etch surface. The method further includes forming a gas cluster ion beam (GCIB) from a pressurized gas containing a deposition-etch gas, and exposing the substrate to the GCIB to remove at least a portion of the second material from the etch surface and deposit a thin film on the film deposition surface of the first material. According to some embodiments, the deposition-etch gas may contain silicon (Si) and carbon (C), and it may possess a Si—C bond.
    Type: Grant
    Filed: August 1, 2008
    Date of Patent: June 19, 2012
    Assignee: TEL Epion Inc.
    Inventor: Martin D. Tabat
  • Patent number: 8097860
    Abstract: A gas cluster ion beam (GCIB) processing system using multiple nozzles for forming and emitting at least one GCIB and methods of operating thereof are described. The GCIB processing system may be configured to treat a substrate, including, but not limited to, doping, growing, depositing, etching, smoothing, amorphizing, or modifying a layer thereupon. Furthermore, the GCIB processing system may be operated to produce a first GCIB and a second GCIB, and to irradiate a substrate simultaneously and/or sequentially with the first GCIB and second GCIB.
    Type: Grant
    Filed: March 26, 2010
    Date of Patent: January 17, 2012
    Assignee: TEL Epion Inc.
    Inventors: Martin D. Tabat, Matthew C. Gwinn, Robert K. Becker, Avrum Freytsis, Michael Graf
  • Patent number: 7905199
    Abstract: A method for growing material on a substrate is described. The method comprises directionally growing a thin film on one or more surfaces of a substrate using a gas cluster ion beam (GCIB) formed from a source of precursor for the thin film, wherein the growth occurs on surfaces oriented substantially perpendicular to the direction of incidence of the GCIB, and growth is substantially avoided on surfaces oriented substantially parallel to the direction of incidence.
    Type: Grant
    Filed: June 24, 2008
    Date of Patent: March 15, 2011
    Assignee: TEL Epion Inc.
    Inventors: John J. Hautala, Martin D. Tabat
  • Publication number: 20100209627
    Abstract: A method for depositing a hydrogenated diamond-like carbon (H-DLC) film on a surface of a substrate. The method includes maintaining a reduced-pressure environment around a substrate holder for holding a substrate, holding the substrate securely within the reduced-pressure environment, and forming a gas cluster ion beam (GCIB) from a pressurized gas containing hydrocarbon gas and a carrier gas. The method further includes accelerating the GCIB to the reduced-pressure environment, irradiating the accelerated GCIB onto at least a portion of the surface of the substrate, and forming an H-DLC film on the surface.
    Type: Application
    Filed: February 19, 2009
    Publication date: August 19, 2010
    Applicant: TEL Epion Inc.
    Inventor: Martin D. Tabat