Abstract: A commutator (10) includes a core (12) having a generally annular periphery (15). A plurality of commutator bars (14) is provided in a spaced relation about the periphery of the core. At least two of the commutator bars have a width different from each other.

Abstract: A commutator (10) includes a core (12) having a generally annular periphery (15). A plurality of commutator bars (14) is provided in a spaced relation about the periphery of the core. At least two of the commutator bars have a width different from each other.

Abstract: A stator and armature assembly 12 is provided for a permanent magnet DC motor. The assembly includes an armature 13 having a lamination core 14 and windings 15, and a stator structure 16 associated with the armature. The armature is constructed and arranged to rotate with respect to the stator structure. The stator structure includes at least one permanent magnet 22 providing a certain flux, and at least one wound core structure 17 having a core 18 and a coil 19 wound about the core so as to define an alternate pole with respect to the permanent magnet. When current to the coil is controlled, flux of the stator structure 16 can be increased or decreased relative to the certain flux. In this way a motor can operate at different speeds.

Abstract: A permanent magnet D.C. electric motor includes a stator housing, permanent magnet structure, and an armature assembly. The armature assembly includes a shaft rotatably mounted in the stator housing, lamination structure, first and second coil windings associated with the lamination structure, a first commutator electrically connected with the first coil windings, and second commutator electrically connected with the second coil windings, each of the first and second commutators being generally cylindrical and having a plurality of commutator segments. Certain segments of the first commutator and certain segments of the second commutator are electrically connected. The motor also includes a brush card assembly including a high speed side having first brush structure associated with the first commutator, and a low speed side having a second brush structure associated with the second commutator, and switches for selectively connecting a D.C.

Abstract: A stator and armature assembly 12 is provided for a permanent magnet DC motor. The assembly includes an armature 13 having a lamination core 14 and windings 15, and a stator structure 16 associated with the armature. The armature is constructed and arranged to rotate with respect to the stator structure. The stator structure includes at least one permanent magnet 22 providing a certain flux, and at least one wound core structure 17 having a core 18 and a coil 19 wound about the core so as to define an alternate pole with respect to the permanent magnet. When current to the coil is controlled, flux of the stator structure 16 can be increased or decreased relative to the certain flux. In this way a motor can operate at different speeds.

Abstract: A method is provided for cleaning a DC permanent magnet motor 15 of a vehicle. The motor 15 has a commutator 16 and brushes 18 and is capable of operating at, at least a low speed and a high speed. The method obtains certain operating data associated with the vehicle. The certain operating data is compared to a threshold. If the certain operating data is greater than the threshold, it is determined if a speed of the vehicle is greater than a certain value. If the speed of the vehicle is greater than the certain value, the motor 15 is operated at high speed for a certain amount of time.

Abstract: A stator and armature assembly 12 is provided for a permanent magnet DC motor. The assembly includes an armature 13 having a lamination core 14 and windings 15, and a stator structure 16 associated with the armature. The armature is constructed and arranged to rotate with respect to the stator structure. The stator structure includes at least one permanent magnet 22 providing a certain flux, and at least one wound core structure 17 having a core 18 and a coil 19 wound about the core so as to define an alternate pole with respect to the permanent magnet. When current to the coil is controlled, flux of the stator structure 16 can be increased or decreased relative to the certain flux. In this way a motor can operate at different speeds.

Abstract: A permanent magnet D.C. electric motor includes a stator housing, permanent magnet structure, and an armature assembly. The armature assembly includes a shaft rotatably mounted in the stator housing, lamination structure, first and second coil windings associated with the lamination structure, a first commutator electrically connected with the first coil windings, and second commutator electrically connected with the second coil windings, each of the first and second commutators being generally cylindrical and having a plurality of commutator segments. Certain segments of the first commutator and certain segments of the second commutator are electrically connected. The motor also includes a brush card assembly including a high speed side having first brush structure associated with the first commutator, and a low speed side having a second brush structure associated with the second commutator, and switches for selectively connecting a D.C.

Abstract: A stator and armature assembly 12 is provided for a permanent magnet DC motor. The assembly includes an armature 13 having a lamination core 14 and windings 15, and a stator structure 16 associated with the armature. The armature is constructed and arranged to rotate with respect to the stator structure. The stator structure includes at least one permanent magnet 22 providing a certain flux, and at least one wound core structure 17 having a core 18 and a coil 19 wound about the core so as to define an alternate pole with respect to the permanent magnet. When current to the coil is controlled, flux of the stator structure 16 can be increased or decreased relative to the certain flux. In this way a motor can operate at different speeds.

Abstract: A stator assembly 16 for a brush-type permanent magnet DC motor includes a or body 17 having a central axis A and an annular inner wall 20 disposed about the central axis. The inner wall has at least one raised portion 21 and at least one recess 22 adjacent to the at least one raised portion. The raised portion defines a flux recovery feature. At least one permanent magnet 18 is disposed within the recess 22 such that an inside radius IRM of the magnet is substantially the same as, and concentric with, an inside radius IRF of the raised portion as measured from the central axis, with the flux recovery feature 21 and magnet 18 defining a magnetic circuit. In section, the at least one raised portion is joined with a surface defining the at least one recess by a generally S-shaped structure thereby defining a curved transition there-between. Thus, in a motor having N poles, only N/2 magnets are required.

Abstract: A resistor and stall protection assembly for a permanent magnet brush-type DC motor includes a first speed circuit for operating the motor at a first speed. The first speed circuit includes at least one resistor 12 for reducing voltage to the motor 14. A second speed circuit is provided for operating the motor at a speed greater than the first speed. A first connecting structure 16 is constructed and arranged to connect the assembly to a source of power 18. A second connecting structure 20 is constructed and arranged to connect the assembly to the motor 14. A sensing structure 22 is constructed and arranged to sense a motor stall condition, and a circuit protecting device 24 such as a relay or transistor is constructed and arranged to interrupt power to the motor 14 when the motor is in the stall condition.

Abstract: A motor speed control system 10 includes a permanent magnet direct current electric motor 12. A first switch 14 is operatively associated with the motor. A resistive element 16 is provided in series with the motor and the first switch. A second, pulse width modulated controlled, switch 18 is operatively associated with the motor. A controller 20 is operatively associated with the first and second switches for controlling the first and second switches independently and in combination to control current to the motor to operate the motor at various speeds.

Abstract: A motor speed control system 10 includes a permanent magnet direct current electric motor 12. A first switch 14 is in series with the motor. A circuit 15 is in series with the first switch 14. The circuit 15 includes a resistor 16 and a second, pulse width modulated controlled, switch 18 in parallel with the resistor 16. An electronic controller 20 is operatively associated with the first and second switches for electronically controlling the first and second switches independently and in combination to control current to the motor to operate the motor at various speeds.

Abstract: A motor speed control system 10 includes a permanent magnet direct current electric motor 12. A first switch 14 is in series with the motor. A circuit 15 is in series with the first switch 14. The circuit 15 includes a resistor 16 and a second, pulse width modulated controlled, switch 18 in parallel with the resistor 16. An electronic controller 20 is operatively associated with the first and second switches for electronically controlling the first and second switches independently and in combination to control current to the motor to operate the motor at various speeds.

Abstract: A motor speed control system 10 includes a permanent magnet direct current electric motor 12. A first switch 14 is operatively associated with the motor. A resistive element 16 is provided in series with the motor and the first switch. A second, pulse width modulated controlled, switch 18 is operatively associated with the motor. A controller 20 is operatively associated with the first and second switches for controlling the first and second switches independently and in combination to control current to the motor to operate the motor at various speeds.

Abstract: A motor and fan structure 10 includes direct current motor assembly 18 having a stator assembly 20 including a flux plate 22 and permanent magnet structure 24 mounted on the flux plate 22. The flux plate 22 defines one end of the motor assembly and define a magnetic flux path of the motor assembly. The motor assembly also includes a generally cylindrical armature assembly 32 defining another end of the motor assembly. The armature assembly is radially wound with windings 40, and an outermost part of the armature assembly and at least a portion of the windings is exposed to the environment. The structure includes a fan 12 having a generally cylindrical hub 14 receiving and covering the outermost part and the portion of the windings of the armature assembly. The hub 14 has a plurality of blades 16 extending therefrom. Thus, the weight and axial length of the motor assembly can be reduced since no case is required to cover the armature assembly yet the armature assembly is protected by the fan hub.

Abstract: A motor and fan structure 10 includes direct current motor assembly 18 having a stator assembly 20 including a flux plate 22 and permanent magnet structure 24 mounted on the flux plate 22. The flux plate 22 defines one end of the motor assembly and define a magnetic flux path of the motor assembly. The motor assembly also includes a generally cylindrical armature assembly 32 defining another end of the motor assembly. The armature assembly is radially wound with windings 40, and an outermost part of the armature assembly and at least a portion of the windings is exposed to the environment. The structure includes a fan 12 having a generally cylindrical hub 14 receiving and covering the outermost part and the portion of the windings of the armature assembly. The hub 14 has a plurality of blades 16 extending therefrom. Thus, the weight and axial length of the motor assembly can be reduced since no case is required to cover the armature assembly yet the armature assembly is protected by the fan hub.