Patents by Inventor Masahito Tasaka
Masahito Tasaka has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 10625321Abstract: According to the present invention, there is provided a cooling apparatus for a steel material in which one portion in a longitudinal direction of an elongated steel material (10) is heated while the steel material is fed in the longitudinal direction in a state where one end portion of the steel material is gripped, and the one end portion is moved in a two-dimensional or three-dimensional direction so as to form the steel material into a predetermined shape including a bent portion and thereafter to cool a heated portion including the bent portion. The cooling apparatus includes a first cooling apparatus (22) that ejects a first cooling medium to the heated portion, and a second cooling apparatus (23) that is disposed on a downstream side from the first cooling apparatus when viewed along a feeding direction of the steel material, and that ejects a second cooling medium to the heated portion.Type: GrantFiled: October 5, 2015Date of Patent: April 21, 2020Assignee: NIPPON STEEL CORPORATIONInventors: Yoshihiro Serizawa, Akihiro Sakamoto, Masahito Tasaka, Naoaki Shimada, Ryuji Hamada, Hideki Matsuda, Norimasa Yamasaki
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Patent number: 10538275Abstract: The present invention has as its object the provision of a T-shaped joint structure sufficiently securing a mounting region for another member and securing rigidity of a joint part. A first member and a second member joined with the first member and extending in a direction vertical to the longitudinal direction of the first member are provided. In a side view of first member in the longitudinal direction, the part of the first member joined with the second member, that is, a first member side joining element, is slanted from the first member toward the second member so that the first member becomes tapered. The part of the second member joined with the first member, that is, a second member side joining element, is slanted from the first member toward the second member in the same direction as the first member side joining element. The first member side joining element and second member side joining element are smoothly joined to form a joined part.Type: GrantFiled: November 10, 2015Date of Patent: January 21, 2020Assignee: NIPPON STEEL CORPORATIONInventors: Takeshi Kawachi, Yoshiaki Nakazawa, Masahito Tasaka
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Patent number: 10378090Abstract: A steel material comprising, by mass%, C: greater than 0.05% to 0.2%, Mn: 1% to 3%, Si: greater than 0.5% to 1.8%, Al: 0.01% to 0.5%, N: 0.001% to 0.015%, Ti or a sum of V and Ti: greater than 0.1% to 0.25%, Ti: 0.001% or more, Cr: 0% to 0.25%, Mo: 0% to 0.35%, the balance: Fe and impurities, comprising a multi-phase structure having a ferrite main phase and a second phase containing one or more of bainite, martensite and austenite, wherein an average nanohardness of the second phase is less than 6.0 GPa, an average grain diameter of all crystal grains in the main phase and the second phase is 3 ?m or less, and a proportion of a length of small-angle grain boundaries where the misorientation is 2° to less than 15° in a length of all grain boundaries is 15% or more.Type: GrantFiled: July 22, 2013Date of Patent: August 13, 2019Assignee: NIPPON STEEL CORPORATIONInventors: Kaori Kawano, Masahito Tasaka, Yoshiaki Nakazawa, Yasuaki Tanaka, Toshiro Tomida
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Patent number: 10035324Abstract: A formed member is provided which can be manufactured at a low cost, which has excellent dimensional accuracy, which has excellent axial crushing properties and three-point bending properties, which has excellent bending stiffness and torsional stiffness, and which is suitable for use in a component of an automobile. The formed member (20) has a reinforcing member (35) which is joined by a weld (40) provided on a ridge portion (28). It is manufactured by joining a flat sheet blank and a flat sheet reinforcing member (35) by a weld (40) and performing bending so that the weld (40) becomes a ridge portion (28).Type: GrantFiled: September 16, 2011Date of Patent: July 31, 2018Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Masanori Yasuyama, Yoshiaki Nakazawa, Masahito Tasaka, Toshiya Suzuki, Masahiro Nakata, Hiroki Fujimoto, Hitomi Nishibata
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Patent number: 9994942Abstract: A steel material contains: by mass %, C: greater than 0.05% to 0.18%; Mn: 1% to 3%; Si: greater than 0.5% to 1.8%; Al: 0.01% to 0.5%; N: 0.001% to 0.015%; one or both of V and Ti: 0.01% to 0.3% in total; Cr: 0% to 0.25%; Mo: 0% to 0.35%; a balance: Fe and impurities; and 80% or more of bainite by area %, and 5% or more in total of one or two or more selected from a group consisting of ferrite, martensite and austenite by area %, in which an average block size of the above-described bainite is less than 2.0 ?m, an average grain diameter of all of the above-described ferrite, martensite and austenite is less than 1.0 ?m, an average nanohardness of the above-described bainite is 4.0 GPa to 5.0 GPa, and MX-type carbides each having a circle-equivalent diameter of 10 nm or more exist with an average grain spacing of 300 nm or less therebetween.Type: GrantFiled: August 21, 2013Date of Patent: June 12, 2018Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Kaori Kawano, Yasuaki Tanaka, Masahito Tasaka, Yoshiaki Nakazawa, Toshiro Tomida
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Patent number: 9862428Abstract: The steel material for an impact absorbing member has a composition containing: by mass %, C: 0.05 to 0.18%, Mn: 1 to 3%, Si+Al: at least 0.5% and less than 2.5%, and N: 0.001 to 0.015%, and in some cases, Cr: at most 0.5%, Mo: at most 0.2%, Ti: at most 0.05%, Nb: at most 0.05%, V: at most 0.2%, and B: at most 0.002%, the remainder being Fe and impurities. The steel material structure contains at least 70% by area of bainite made up of a lath structure having an average interval of at most 1 mm and martensite, 5 to 30%, and satisfies Formulas (1) and (2): (1) 1.2 £ HM0/HB0 £ 1.6, (2) 0.90 £ {(HM10/HM0)/(HB10/HB0) £ 1.3, where HM0 and HM10 represent average nano hardness in an initial state and after 10% tensile deformation of the martensite, and HB0 and HB0 represent that of bainite, respectively.Type: GrantFiled: December 6, 2012Date of Patent: January 9, 2018Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Kaori Kawano, Masahito Tasaka, Yoshiaki Nakazawa, Yasuaki Tanaka, Toshiro Tomida
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Publication number: 20170349219Abstract: The present invention has as its object the provision of a T-shaped joint structure sufficiently securing a mounting region for another member and securing rigidity of a joint part. A first member and a second member joined with the first member and extending in a direction vertical to the longitudinal direction of the first member are provided. In a side view of first member in the longitudinal direction, the part of the first member joined with the second member, that is, a first member side joining element, is slanted from the first member toward the second member so that the first member becomes tapered. The part of the second member joined with the first member, that is, a second member side joining element, is slanted from the first member toward the second member in the same direction as the first member side joining element. The first member side joining element and second member side joining element are smoothly joined to form a joined part.Type: ApplicationFiled: November 10, 2015Publication date: December 7, 2017Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Takeshi KAWACHI, Yoshiaki NAKAZAWA, Masahito TASAKA
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Patent number: 9809874Abstract: A steel sheet suitable as a starting material for a vehicle impact absorbing member with high absorption of impact energy and resistance to cracking contains, by mass %, C: 0.08-0.30%, Mn: 1.5-3.5%; Si+Al: 0.50-3.0%, P: 0.10% or less, S: at most 0.010%, and N: at most 0.010%, and optionally, one or more types selected from Cr: at most 0.5%, Mo: at most 0.5% , B: at most 0.010%, Ti: less than 0.04%, Nb: less than 0.030%, V: less than 0.5%, Ca: at most 0.010%, Mg: at most 0.010%, REM: at most 0.050%, and Bi: at most 0.050%. The microstructure contains, by area %, bainite: more than 50%, martensite: 3-30%, and retained austenite: 3-15%, the remainder comprising ferrite having an average grain diameter of less than 5 mm. The product of uniform elongation and hole expansion ratio is at least 300%2 and 5% effective flow stress is at least 900 MPa.Type: GrantFiled: April 8, 2013Date of Patent: November 7, 2017Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Yasuaki Tanaka, Kaori Kawano, Masahito Tasaka, Yoshiaki Nakazawa, Takuya Nishio, Masayuki Wakita, Jun Haga, Toshiro Tomida
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Publication number: 20170304883Abstract: According to the present invention, there is provided a cooling apparatus for a steel material in which one portion in a longitudinal direction of an elongated steel material (10) is heated while the steel material is fed in the longitudinal direction in a state where one end portion of the steel material is gripped, and the one end portion is moved in a two-dimensional or three-dimensional direction so as to form the steel material into a predetermined shape including a bent portion and thereafter to cool a heated portion including the bent portion. The cooling apparatus includes a first cooling apparatus (22) that ejects a first cooling medium to the heated portion, and a second cooling apparatus (23) that is disposed on a downstream side from the first cooling apparatus when viewed along a feeding direction of the steel material, and that ejects a second cooling medium to the heated portion.Type: ApplicationFiled: October 5, 2015Publication date: October 26, 2017Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Yoshihiro SERIZAWA, Akihiro SAKAMOTO, Masahito TASAKA, Naoaki SHIMADA, Ryuji HAMADA, Hideki MATSUDA, Norimasa YAMASAKI
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Patent number: 9463758Abstract: Provided is a crash box having improved robustness, wherein an angle of the pair of corner portions is set to 90° or larger and 150° or smaller, an angle of the another pair of corner portions is set to 30° or larger and 90° or smaller, one or more inwardly convex trench portions extending in a longitudinal direction are provided, a cross-sectional peripheral length of the tubular body in the one end side is shorter than a cross-sectional peripheral length of the tubular body in the other end side, an aspect ratio between the longest one and the shortest one of diagonal lines of a polygon changes depending on a position on the axial direction of the tubular body, and overall sides on the cross section in the one end are formed in parallel to the opposite sides on the cross section in the other end.Type: GrantFiled: August 15, 2013Date of Patent: October 11, 2016Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Kenji Tamura, Yoshiaki Nakazawa, Masahito Tasaka
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Patent number: 9255319Abstract: There is provided a Cr-containing austenitic alloy tube, wherein a chromium oxide film with a thickness of 0.05 to 1.5 ?m having the relationship defined by Formula (i) is formed on the inner surface of the tube, wherein the average concentration of C in the depth range of 5 to 10 ?m from the inner surface is lower than the concentration of C in a base metal; 0.4??1/?2?2.5??(i) wherein ?1 and ?2 are thicknesses (?m) of the chromium oxide film at both ends of tube, respectively.Type: GrantFiled: August 12, 2011Date of Patent: February 9, 2016Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Yasuhiro Masaki, Masahito Tasaka, Manabu Kanzaki, Akihiro Uehira, Shoji Kinomura
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Publication number: 20150344996Abstract: The steel material for an impact absorbing member has a composition containing: by mass %, C: 0.05 to 0.18%, Mn: 1 to 3%, Si+Al: at least 0.5% and less than 2.5%, and N: 0.001 to 0.015%, and in some cases, Cr: at most 0.5%, Mo: at most 0.2%, Ti: at most 0.05%, Nb: at most 0.05%, V: at most 0.2%, and B: at most 0.002%, the remainder being Fe and impurities. The steel material structure contains at least 70% by area of bainite made up of a lath structure having an average interval of at most 1 mm and martensite, 5 to 30%, and satisfies Formulas (1) and (2): (1) 1.2 £ HM0/HB0 £ 1.6, (2) 0.90 £ {(HM10/HM0)/(HB10/HB0) £ 1.3, where HM0 and HM10 represent average nano hardness in an initial state and after 10% tensile deformation of the martensite, and HB0 and HB0 represent that of bainite, respectively.Type: ApplicationFiled: December 6, 2012Publication date: December 3, 2015Inventors: Kaori KAWANO, Masahito TASAKA, Yoshiaki NAKAZAWA, Yasuaki TANAKA, Toshiro TOMIDA
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Publication number: 20150197206Abstract: Provided is a crash box having improved robustness, wherein an angle of the pair of corner portions is set to 90° or larger and 150° or smaller, an angle of the another pair of corner portions is set to 30° or larger and 90° or smaller, one or more inwardly convex trench portions extending in a longitudinal direction are provided, a cross-sectional peripheral length of the tubular body in the one end side is shorter than a cross-sectional peripheral length of the tubular body in the other end side, an aspect ratio between the longest one and the shortest one of diagonal lines of a polygon changes depending on a position on the axial direction of the tubular body, and overall sides on the cross section in the one end are formed in parallel to the opposite sides on the cross section in the other end.Type: ApplicationFiled: August 15, 2013Publication date: July 16, 2015Inventors: Kenji Tamura, Yoshiaki Nakazawa, Masahito Tasaka
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Publication number: 20150098857Abstract: A steel material contains: by mass %, C: greater than 0.05% to 0.18%; Mn: 1% to 3%; Si: greater than 0.5% to 1.8%; Al: 0.01% to 0.5%; N: 0.001% to 0.015%; one or both of V and Ti: 0.01% to 0.3% in total; Cr: 0% to 0.25%; Mo: 0% to 0.35%; a balance: Fe and impurities; and 80% or more of bainite by area %, and 5% or more in total of one or two or more selected from a group consisting of ferrite, martensite and austenite by area %, in which an average block size of the above-described bainite is less than 2.0 ?m, an average grain diameter of all of the above-described ferrite, martensite and austenite is less than 1.0 ?m, an average nanohardness of the above-described bainite is 4.0 GPa to 5.0 GPa, and MX-type carbides each having a circle-equivalent diameter of 10 nm or more exist with an average grain spacing of 300 nm or less therebetween.Type: ApplicationFiled: August 21, 2013Publication date: April 9, 2015Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Kaori Kawano, Yasuaki Tanaka, Masahito Tasaka, Yoshiaki Nakazawa, Toshiro Tomida
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Publication number: 20150075680Abstract: A steel sheet suitable as a starting material for a vehicle impact absorbing member with high absorption of impact energy and resistance to cracking contains, by mass %, C: 0.08-0.30%, Mn: 1.5-3.5%; Si+Al: 0.50-3.0%, P: 0.10% or less, S: at most 0.010%, and N: at most 0.010%, and optionally, one or more types selected from Cr: at most 0.5%, Mo: at most 0.5%, B: at most 0.010%, Ti: less than 0.04%, Nb: less than 0.030%, V: less than 0.5%, Ca: at most 0.010%, Mg: at most 0.010%, REM: at most 0.050%, and Bi: at most 0.050%. The microstructure contains, by area %, bainite: more than 50%, martensite: 3-30%, and retained austenite: 3-15%, the remainder comprising ferrite having an average grain diameter of less than 5 mm. The product of uniform elongation and hole expansion ratio is at least 300%2 and 5% effective flow stress is at least 900 MPa.Type: ApplicationFiled: April 8, 2013Publication date: March 19, 2015Inventors: Yasuaki Tanaka, Kaori Kawano, Masahito Tasaka, Yoshiaki Nakazawa, Takuya Nishio, Masayuki Wakita, Jun Haga, Toshiro Tomida
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Publication number: 20150071812Abstract: A steel material having a chemical composition of, by mass %, C: greater than 0.05% to 0.2%, Mn: 1% to 3%, Si: greater than 0.5% to 1.8%, Al: 0.01% to 0.5%, N: 0.001% to 0.015%, Ti or a sum of V and Ti: greater than 0.1% to 0.25%, Ti: 0.001% or more, Cr: 0% to 0.25%, Mo: 0% to 0.35%, and a balance: Fe and impurities, includes a steel structure being a multi-phase structure having a main phase made of ferrite of 50 area % or more, and a second phase containing one or two or more selected from a group consisting of bainite, martensite and austenite, in which an average nanohardness of the above-described second phase is less than 6.Type: ApplicationFiled: July 22, 2013Publication date: March 12, 2015Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Kaori Kawano, Masahito Tasaka, Yoshiaki Nakazawa, Yasuaki Tanaka, Toshiro Tomida
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Publication number: 20140147693Abstract: A formed member is provided which can be manufactured at a low cost, which has excellent dimensional accuracy, which has excellent axial crushing properties and three-point bending properties, which has excellent bending stiffness and torsional stiffness, and which is suitable for use in a component of an automobile. The formed member (20) has a reinforcing member (35) which is joined by a weld (40) provided on a ridge portion (28). It is manufactured by joining a flat sheet blank and a flat sheet reinforcing member (35) by a weld (40) and performing bending so that the weld (40) becomes a ridge portion (28).Type: ApplicationFiled: September 16, 2011Publication date: May 29, 2014Inventors: Masanori Yasuyama, Yoshiaki Nakazawa, Masahito Tasaka, Toshiya Suzuki, Masahiro Nakata, Hiroki Fujimoto, Hitomi Nishibata
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Publication number: 20130206272Abstract: There is provided a Cr-containing austenitic alloy tube, wherein a chromium oxide film with a thickness of 0.05 to 1.5 ?m having the relationship defined by Formula (i) is formed on the inner surface of the tube, wherein the average concentration of C in the depth range of 5 to 10 ?m from the inner surface is lower than the concentration of C in a base metal; 0.4??1/?2?2.5??(i) wherein ?1 and ?2 are thicknesses (?m) of the chromium oxide film at both ends of tube, respectively.Type: ApplicationFiled: August 12, 2011Publication date: August 15, 2013Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Yasuhiro Masaki, Masahito Tasaka, Manabu Kanzaki, Akihiro Uehira, Shoji Kinomura
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Publication number: 20090123769Abstract: A titanium oxide photocatalyst responsive to visible light which can exhibit a high photocatalytic activity in response to visible light is produced by subjecting titanium oxide and/or titanium hydroxide obtained by neutralizing an acidic titanium compound with a nitrogen-containing base to heat treatment in an atmosphere containing a hydrolyzable metal compound (e.g., a titanium halide) and then to additional heat treatment in a gas having a moisture content of 0.5-4.0 volume % at a temperature of 350° C. or above. The photocatalyst which is a nitrogen-containing titanium oxide has no substantial peak at a temperature of 600° C. or above in a mass fragment spectrum obtained by thermal desorption spectroscopy in which the ratio m/e of the mass number m to the electric charged e of ions is 28, and the peak having the smallest half band width is in the range of 400-600° C. in the spectrum. The nitrogen content calculated from the peak appearing at 400 eV±1.Type: ApplicationFiled: March 22, 2007Publication date: May 14, 2009Applicant: SUMITOMO TITANIUM CORPORATIONInventors: Yasuhiro Masaki, Katsuhiro Nishihara, Tadashi Fukuda, Katsumi Okada, Masahito Tasaka, Shinji Shimosaki, Hideaki Kanno, Sadanobu Nagaoka, Kazuomi Azuma, Tadashi Ogasawara
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Publication number: 20050146213Abstract: An eddy current braking apparatus according to the invention comprises: a brake disk (2) connected to a rotary shaft (1); a plurality of permanent magnets (7) arranged so that magnetic pole surfaces are opposed to the brake disk (2); and a drive mechanism for moving the permanent magnets (7) toward and away from the brake disk (2). Preferably, it further comprises a guide sleeve (3) supported by a nonrotatable structural section not connected to the rotary shaft (1), which receives a support ring (4) supporting the permanent magnets (7) and is arranged facing to the brake disk (2). Moreover, in the guide sleeve (3), there are provided ferromagnetic members (8) positioned opposite to the brake disk (2). Alternatively, the whole of said guide sleeve (3) including an end face opposed to said permanent magnets (7) is constructed of nonmagnetic material.Type: ApplicationFiled: January 31, 2003Publication date: July 7, 2005Inventors: Kenji Imanishi, Yasutaka Noguchi, Shinichiro Hiramatsu, Yasunori Tani, Hiroyuki Yamaguchi, Masahito Tasaka, Akira Saito, Mitsuo Miyahara