Patents by Inventor Masaki Okude

Masaki Okude has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11623893
    Abstract: A surface-coated cutting tool according to the present invention includes a tool body and a hard coating layer including a complex carbonitride layer containing a small amount of chlorine and (Ti(1-x)ZrxyHfx(1-y))(N(1-z)Cz) (0.10?x?0.90, 0<y?1.0, 0.08<z<0.60), a ZrHf and C content ratios in cycles, a cycle distance between a maximum ZrHf content point and an adjacent minimum ZrHf content point and a cycle distance between a maximum C content point and an adjacent minimum C content point are 5 to 100 nm, an average value of content ratio differences ?x and ?z is 0.02 or more, a distance between the maximum ZrHf content point and the maximum C content point is ? or less of the distance between a maximum content point and a minimum content point of adjacent ZrHf components, and a composition fluctuation structure is 10% or more.
    Type: Grant
    Filed: October 11, 2019
    Date of Patent: April 11, 2023
    Assignee: MITSUBISHI MATERIALS CORPORATION
    Inventors: Akihiro Murakami, Masaki Okude, Shin Nishida
  • Patent number: 11299807
    Abstract: A surface-coated cutting tool in which a hard coating layer exhibits exceptional adhesion resistance and anomalous damage resistance is provided. This surface-coated cutting tool includes a tool body composed of a WC based cemented carbide or a TiCN based cermet; and at least one hard coating layer provided on a surface of the tool body, and; 1) the hard coating layer includes at least one complex nitride layer, 2) the complex nitride layer contains 0.001 to 0.030 atom % of chlorine, 3) in the complex nitride layer, an area ratio of longitudinal crystal grains having an aspect ratio equal to or greater than 2 occupying a longitudinal cross section is 50% or more, and 4) a layer thickness of the complex nitride layer is 0.2 ?m to 20 ?m.
    Type: Grant
    Filed: September 26, 2018
    Date of Patent: April 12, 2022
    Assignee: MITSUBISHI MATERIALS CORPORATION
    Inventors: Akihiro Murakami, Masaki Okude, Shin Nishida
  • Publication number: 20210380489
    Abstract: A surface-coated cutting tool according to the present invention includes a tool body and a hard coating layer including a complex carbonitride layer containing a small amount of chlorine and (Ti(1-x)ZrxyHfx(1-y))(N(1-z)Cz) (0.10?x?0.90, 0<y?1.0, 0.08<z<0.60), a ZrHf and C content ratios in cycles, a cycle distance between a maximum ZrHf content point and an adjacent minimum ZrHf content point and a cycle distance between a maximum C content point and an adjacent minimum C content point are 5 to 100 nm, an average value of content ratio differences ?x and ?z is 0.02 or more, a distance between the maximum ZrHf content point and the maximum C content point is ? or less of the distance between a maximum content point and a minimum content point of adjacent ZrHf components, and a composition fluctuation structure is 10% or more.
    Type: Application
    Filed: October 11, 2019
    Publication date: December 9, 2021
    Applicant: MITSUBISHI MATERIALS CORPORATION
    Inventors: Akihiro MURAKAMI, Masaki OKUDE, Shin NISHIDA
  • Publication number: 20200354838
    Abstract: A surface-coated cutting tool in which a hard coating layer exhibits exceptional adhesion resistance and anomalous damage resistance is provided. This surface-coated cutting tool includes a tool body composed of a WC based cemented carbide or a TiCN based cermet; and at least one hard coating layer provided on a surface of the tool body, and; 1) the hard coating layer includes at least one complex nitride layer, 2) the complex nitride layer contains 0.001 to 0.030 atom % of chlorine, 3) in the complex nitride layer, an area ratio of longitudinal crystal grains having an aspect ratio equal to or greater than 2 occupying a longitudinal cross section is 50% or more, and 4) a layer thickness of the complex nitride layer is 0.2 ?m to 20 ?m.
    Type: Application
    Filed: September 26, 2018
    Publication date: November 12, 2020
    Inventors: Akihiro Murakami, Masaki Okude, Shin Nishida
  • Patent number: 10456844
    Abstract: In a surface-coated cutting tool, a hard coating layer composed of a lower layer and an upper layer is deposited on a surface of a tool body made of a WC-based cemented carbide or a TiCN-based cermet. The lower layer has at least one Ti compound layer made of a TiCN layer and the upper layer is made of an ?-type Al2O3 layer. In a case where, regarding Al2O3 crystal grains of the entire upper layer, a constituent atom-sharing lattice point distribution is measured, a highest peak is present in ?3, and a distribution ratio of ?3 is 70% or more. A ratio of a ?3-coincidence grain boundary continuing from an interface between the lower layer and the upper layer to an outermost surface of the upper layer is 60% or more of a ?3-coincidence grain boundary of the upper layer.
    Type: Grant
    Filed: May 29, 2015
    Date of Patent: October 29, 2019
    Assignee: MITSUBISHI MATERIALS CORPORATION
    Inventors: Masaki Okude, Kenji Yamaguchi
  • Patent number: 10307831
    Abstract: A surface-coated cutting tool of the invention is a surface-coated cutting tool in which a surface of a tool body is coated with a lower layer and an upper layer, in which at least one layer of the lower layer is made of a TiCN layer, the upper layer has an average layer thickness of 2 to 15 ?m and is made of an Al2O3 layer having an ?-type crystal structure in a chemically deposited state, and in a coincidence grain boundary distribution graph, a highest peak is present in ?3 in the range of ?3 to ?29, a distribution ratio of ?3 occupies 35 to 70% of the whole coincidence grain boundary length of ?3 or more, and a coincidence grain boundary of ?31 or more occupies 25 to 60% of the whole coincidence grain boundary length of ?3 or more.
    Type: Grant
    Filed: May 14, 2015
    Date of Patent: June 4, 2019
    Assignee: MITSUBISHI MATERIALS CORPORATION
    Inventors: Masaki Okude, Kenji Yamaguchi
  • Publication number: 20190003060
    Abstract: A surface-coated cutting tool includes a tool body made of a tungsten carbide-based cemented carbide or a titanium carbonitride-based cermet and a hard coating layer that includes a lower layer and an upper layer and formed on the tool body. The lower layer is composed of a Ti compound layer including at least a TiCN layer. The upper layer includes an Al2O3 layer having an ?-type crystal structure. In the Al2O3 crystal grains of the upper layer, when a coincidence grain boundary distribution graph is measured, sulfur is segregated in a grain boundary of ?31 or more and a grain boundary length thereof is 20% to 50% relative to the whole grain boundary length in the constituent atom sharing lattice point form of ?3 or more. Absolute values of residual stress of a flank face and a rake face are 100 MPa or less.
    Type: Application
    Filed: June 23, 2016
    Publication date: January 3, 2019
    Applicant: MITSUBISHI MATERIALS CORPORATION
    Inventors: Masaki OKUDE, Kenji YAMAGUCHI
  • Patent number: 9782830
    Abstract: A surface-coated cutting tool includes a lower layer including a Ti compound layer, an intermediate layer including an ?-Al2O3 layer, and an upper layer including a Zr-containing ?-Al2O3 layer. The outermost layer of the lower layer contains 0.5 to 3 at % of oxygen. The frequencies of inclination angles between a normal line to a (0001) plane of Al2O3 grains of the intermediate layer and a normal line to a surface of a tool body have a highest peak in an inclination angle division of 0 to 10°. The ratio of the frequencies is 50 to 70%. The frequencies between the normal line to the (0001) plane of Al2O3 grains of the entirety of the intermediate and the upper layers and the normal line to the tool body surface have a highest peak in an inclination angle division of 0 to 10°. The ratio of the frequencies is 75% or more.
    Type: Grant
    Filed: February 26, 2014
    Date of Patent: October 10, 2017
    Assignee: MITSUBISHI MATERIALS CORPORATION
    Inventors: Masaki Okude, Kenji Yamaguchi, Akira Osada
  • Publication number: 20170182567
    Abstract: In a surface-coated cutting tool, a hard coating layer composed of a lower layer and an upper layer is deposited on a surface of a tool body made of a WC-based cemented carbide or a TiCN-based cermet. The lower layer has at least one Ti compound layer made of a TiCN layer and the upper layer is made of an ?-type Al2O3 layer. In a case where, regarding Al2O3 crystal grains of the entire upper layer, a constituent atom-sharing lattice point distribution is measured, a highest peak is present in ?3, and a distribution ratio of ?3 is 70% or more. A ratio of a ?3-coincidence grain boundary continuing from an interface between the lower layer and the upper layer to an outermost surface of the upper layer is 60% or more of a ?3-coincidence grain boundary of the upper layer.
    Type: Application
    Filed: May 29, 2015
    Publication date: June 29, 2017
    Applicant: MITSUBISHI MATERIALS CORPORATION
    Inventors: Masaki OKUDE, Kenji YAMAGUCHI
  • Publication number: 20170087641
    Abstract: A surface-coated cutting tool of the invention is a surface-coated cutting tool in which a surface of a tool body is coated with a lower layer and an upper layer, in which at least one layer of the lower layer is made of a TiCN layer, the upper layer has an average layer thickness of 2 to 15 ?m and is made of an Al2O3 layer having an ?-type crystal structure in a chemically deposited state, and in a coincidence grain boundary distribution graph, a highest peak is present in ?3 in the range of ?3 to ?29, a distribution ratio of ?3 occupies 35 to 70% of the whole coincidence grain boundary length of ?3 or more, and a coincidence grain boundary of ?31 or more occupies 25 to 60% of the whole coincidence grain boundary length of ?3 or more.
    Type: Application
    Filed: May 14, 2015
    Publication date: March 30, 2017
    Applicant: MITSUBISHI MATERIALS CORPORATION
    Inventors: Masaki OKUDE, Kenji YAMAGUCHI
  • Publication number: 20160001375
    Abstract: A surface-coated cutting tool includes a lower layer including a Ti compound layer, an intermediate layer including an ?-Al2O3 layer, and an upper layer including a Zr-containing ?-Al2O3 layer. The outermost layer of the lower layer contains 0.5 to 3 at % of oxygen. The frequencies of inclination angles between a normal line to a (0001) plane of Al2O3 grains of the intermediate layer and a normal line to a surface of a tool body have a highest peak in an inclination angle division of 0 to 10°. The ratio of the frequencies is 50 to 70%. The frequencies of between the normal line to the (0001) plane of Al2O3 grains of the entirety of the intermediate and the upper layers and the normal line to the tool body surface have a highest peak in an inclination angle division of 0 to 10°. The ratio of the frequencies is 75% or more.
    Type: Application
    Filed: February 26, 2014
    Publication date: January 7, 2016
    Applicant: MITSUBISHI MATERIALS CORPORATION
    Inventors: Masaki Okude, Kenji Yamaguchi, Akira Osada