Abstract: An apparatus and method for supporting an object. In one illustrative embodiment, an apparatus may comprise a support structure, a positioning system, and a retention system. The positioning system may be associated with the support structure and configured to position the support structure with respect to a number of linear axes. The retention system may be associated with the support structure. The retention system may be configured to retain a portion of an object and move the portion of the object towards a platform such that the portion of the object substantially conforms to a shape of the platform.

Abstract: A method for assembly manufacturing including positioning a workpiece in an assembly position within an operational cell, positioning a fastening machine relative to the workpiece, wherein the fastening machine includes a robot frame comprising a throat, an assembly end effector coupled to the frame about the throat, and a plurality of linear actuators coupled to the frame, moving, by the plurality of linear actuators, the fastening machine about at least one of six degrees of freedom to receive at least a portion of the workpiece within the throat and position the assembly end effector relative to the workpiece, and performing, by the fastening machine, a fastening operation on the workpiece.

Abstract: A method for assembly manufacturing including positioning a workpiece in an assembly position within an operational cell, positioning a fastening machine relative to the workpiece, wherein the fastening machine includes a robot frame comprising a throat, an assembly end effector coupled to the frame about the throat, and a plurality of linear actuators coupled to the frame, moving, by the plurality of linear actuators, the fastening machine about at least one of six degrees of freedom to receive at least a portion of the workpiece within the throat and position the assembly end effector relative to the workpiece, and performing, by the fastening machine, a fastening operation on the workpiece.

Abstract: A method for assembly manufacturing may include the steps of: (1) positioning, by a material-handling system, an unassembled workpiece in a first assembly position within a tacking cell, (2) performing, by a first plurality of fastening machines, a tack fastening operation on the unassembled workpiece to form a partially assembled workpiece, (3) transferring, by the material-handling system, the partially assembled workpiece from the tacking cell to a fastening cell, (4) positioning, by the material-handling system, the partially assembled workpiece in a second assembly position within the fastening cell, and (5) performing, by a second plurality of fastening machines, a final fastening operation on the partially assembled workpiece to form an assembled workpiece.

Abstract: An apparatus for forming a material layer onto a form tool may include at least one nosepiece configured to laterally sweep a ply carrier onto a form tool contour. The apparatus may include a pair of tension arms configured to support opposing lateral sides of a ply carrier having a material layer mounted to a lower surface thereof. The apparatus may include one or more actuators configured to position the tension arms during forming of the ply carrier to the form tool contour. The one or more actuators may be configured to sense and control lateral tension in the ply carrier during forming of the ply carrier to the form tool contour.

Abstract: A drilling byproduct recovery system employs a vacuum shroud positioned adjacent a workpiece. A spindle extends from a base and engages a tool. The spindle vertically reciprocates the tool upwardly through an aperture in the vacuum shroud to engage the workpiece. A circumferential air jet is emitted proximate a base of the spindle and directed toward the vacuum shroud.

Abstract: An apparatus and method for supporting an object. In one illustrative embodiment, an apparatus may comprise a support structure, a positioning system, and a retention system. The positioning system may be associated with the support structure and configured to position the support structure with respect to a number of linear axes. The retention system may be associated with the support structure. The retention system may be configured to retain a portion of an object and move the portion of the object towards a platform such that the portion of the object substantially conforms to a shape of the platform.

Abstract: An apparatus and method for supporting an object. In one illustrative embodiment, an apparatus may comprise a support structure, a positioning system, and a retention system. The positioning system may be associated with the support structure and configured to position the support structure with respect to a number of linear axes. The retention system may be associated with the support structure. The retention system may be configured to retain a portion of an object and move the portion of the object towards a platform such that the portion of the object substantially conforms to a shape of the platform.

Abstract: A composite ply is compacted around a radius edge of the tool by a rolling former that rolls over the radiused edge and conforms to any contours along the length of the edge. The rolling former includes a compliant tubular member rotatably held in spaced apart roller assemblies.

Abstract: A mobile vehicle is used to place, compact and inspect composite plies at selected locations on a tool. The vehicle includes an on-board supply of composite plies, a transfer platen for transferring plies to the tool, a compactor for compacting plies on the tool, and an inspection device for inspecting plies on the tool, each operated and manipulated by an on-board manipulator such as a robot.

Abstract: A drilling byproduct recovery system employs a vacuum shroud positioned adjacent a workpiece. A spindle extends from a base and engages a tool. The spindle vertically reciprocates the tool upwardly through an aperture in the vacuum shroud to engage the workpiece. A circumferential air jet is emitted proximate a base of the spindle and directed toward the vacuum shroud.

Abstract: A method of loading a landing gear in an aircraft comprises accessing an ideal path specifying movement of the landing gear from a starting location to an expected mounting location on the aircraft; determining a difference between the expected mounting location and an actual mounting location on the aircraft; modifying the ideal path to move the expected mounting location to the actual mounting location; and moving the landing gear along the modified path.

Abstract: A method for assembly manufacturing may include the steps of: (1) positioning, by a material-handling system, an unassembled workpiece in a first assembly position within a tacking cell, (2) performing, by a first plurality of fastening machines, a tack fastening operation on the unassembled workpiece to form a partially assembled workpiece, (3) transferring, by the material-handling system, the partially assembled workpiece from the tacking cell to a fastening cell, (4) positioning, by the material-handling system, the partially assembled workpiece in a second assembly position within the fastening cell, and (5) performing, by a second plurality of fastening machines, a final fastening operation on the partially assembled workpiece to form an assembled workpiece.

Abstract: A method of loading a landing gear in an aircraft comprises accessing an ideal path specifying movement of the landing gear from a starting location to an expected mounting location on the aircraft; determining a difference between the expected mounting location and an actual mounting location on the aircraft; modifying the ideal path to move the expected mounting location to the actual mounting location; and moving the landing gear along the modified path.

Abstract: A method for distributing energy to a group of ground-based machines. The energy is supplied to the group of ground-based machines through a pattern of inductive power transfer lines physically associated with a ground in a work area. Operations are performed with the group of ground-based machines in the work area. The group of ground-based machines moves in the work area without following a path based on the inductive power transfer lines.

Abstract: A system for assembly manufacturing may include at least one tacking cell configured to perform at least one tack fastening operation on a workpiece, at least one fastening cell configured to perform at least one final fastening operation on the workpiece and a material-handling system linking the tacking cell and the fastening cell, wherein the material-handling system positions the workpiece within the tacking cell and wherein the material-handling system transfers the workpiece from the tacking cell to the fastening cell.

Abstract: An apparatus for forming a material layer onto a form tool may include at least one nosepiece configured to laterally sweep a ply carrier onto a form tool contour. The apparatus may include a pair of tension arms configured to support opposing lateral sides of a ply carrier having a material layer mounted to a lower surface thereof. The apparatus may include one or more actuators configured to position the tension arms during forming of the ply carrier to the form tool contour. The one or more actuators may be configured to sense and control lateral tension in the ply carrier during forming of the ply carrier to the form tool contour.

Abstract: A composite ply is compacted around a radius edge of the tool by a rolling former that rolls over the radiused edge and conforms to any contours along the length of the edge. The rolling former includes a compliant tubular member rotatably held in spaced apart roller assemblies.

Abstract: A system for assembly manufacturing may include at least one tacking cell configured to perform at least one tack fastening operation on a workpiece, at least one fastening cell configured to perform at least one final fastening operation on the workpiece and a material-handling system linking the tacking cell and the fastening cell, wherein the material-handling system positions the workpiece within the tacking cell and wherein the material-handling system transfers the workpiece from the tacking cell to the fastening cell.

Abstract: An apparatus and method for supporting an object. In one illustrative embodiment, an apparatus may comprise a support structure, a positioning system, and a retention system. The positioning system may be associated with the support structure and configured to position the support structure with respect to a number of linear axes. The retention system may be associated with the support structure. The retention system may be configured to retain a portion of an object and move the portion of the object towards a platform such that the portion of the object substantially conforms to a shape of the platform.